Multilayer Stretchable Electronics: Technological Innovations From Molecular Engineering to Integrated System

ABSTRACT Multilayer stretchable electronics with vertically integrated architectures and intrinsic conformability enable system‐level functionality and alleviate the mechanical mismatch between rigid silicon‐based electronics and curvilinear surfaces, holding promise for multimodal sensing, on‐board computing, closed‐loop feedback, and wireless communication under large‐scale deformation. However, the intricate mechanical‐electrical design required for heterogeneous vertical integration introduces coupled challenges in molecular engineering, interfacial reliability, structural topology, and scalable manufacturing. This review presents a synergistic technological framework for multilayer stretchable electronics from molecular engineering to system integration, based on a comprehensive summary of advances in material development, topological design, manufacturing technologies, and application expansion. In particular, key interface‐engineering strategies are examined, including the regulation of thermodynamic compatibility, the design of dynamic self‐healing interfaces, the optimization of interlayer mechano‐electrical coupling, and manufacturing approaches for heterogeneous integration. Finally, unresolved challenges and future directions are discussed, including sustainable materials, advanced manufacturing techniques, and artificial intelligence integration. This review aims to provide a systematic theoretical and methodological reference for next‐generation high‐performance multilayer stretchable electronic systems.

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Publication Details

Journal
Advanced Functional Materials
Published
2026-11-06
DOI
https://doi.org/10.1002/adfm.79524
Primary Topic
Advanced Sensor and Energy Harvesting Materials
Type
article
Field-Weighted Citation Impact
0.00

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article

Multilayer Stretchable Electronics: Technological Innovations From Molecular Engineering to Integrated System

Cao Guan, Salah Ahmed Makhlouf, Pei Song Chee, Yuhan Zhou et al.
1 links
Advanced Functional Materials
Advanced Sensor and Energy Harvesting Materials
article

Multilayer Stretchable Electronics: Technological Innovations From Molecular Engineering to Integrated System

Cao Guan, Salah Ahmed Makhlouf, Pei Song Chee, Yuhan Zhou, Yue Wang, Longlu Wang, Yuhan Liu, Binlong Deng, Wenbo Zhao, Lijian Yang
article en

Abstract

ABSTRACT Multilayer stretchable electronics with vertically integrated architectures and intrinsic conformability enable system‐level functionality and alleviate the mechanical mismatch between rigid silicon‐based electronics and curvilinear surfaces, holding promise for multimodal sensing, on‐board computing, closed‐loop feedback, and wireless communication under large‐scale deformation. However, the intricate mechanical‐electrical design required for heterogeneous vertical integration introduces coupled challenges in molecular engineering, interfacial reliability, structural topology, and scalable manufacturing. This review presents a synergistic technological framework for multilayer stretchable electronics from molecular engineering to system integration, based on a comprehensive summary of advances in material development, topological design, manufacturing technologies, and application expansion. In particular, key interface‐engineering strategies are examined, including the regulation of thermodynamic compatibility, the design of dynamic self‐healing interfaces, the optimization of interlayer mechano‐electrical coupling, and manufacturing approaches for heterogeneous integration. Finally, unresolved challenges and future directions are discussed, including sustainable materials, advanced manufacturing techniques, and artificial intelligence integration. This review aims to provide a systematic theoretical and methodological reference for next‐generation high‐performance multilayer stretchable electronic systems.

Advanced Functional Materials
Queen Mary University of London (GB), Northwestern Polytechnical University (CN), Nanjing University of Posts and Telecommunications (CN), Universiti Tunku Abdul Rahman Sungai Long Campus (MY), Assiut University (EG), Universiti Tunku Abdul Rahman (MY)
National Natural Science Foundation of China, Natural Science Foundation of Shaanxi Province, Natural Science Foundation of Ningbo, National Key Research and Development Program of China
Openalex Percentile: Top 27%
Advanced Sensor and Energy Harvesting Materials
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