Industrial Product Surface Defect Detection via Memory-Bank Feature Matching and Lightweight Diffusion Reconstruction

Surface defect detection of industrial products is a critical component of intelligent manufacturing quality control. However, existing unsupervised anomaly detection methods still struggle to achieve a favorable balance among image-level detection accuracy, pixel-level localization performance, and inference efficiency. To address this issue, this paper proposes a Fusion PatchCore with Lightweight Diffusion Reconstruction (FPC-LDR) framework for industrial surface defect detection, exploiting the complementary properties of discriminative feature matching and generative reconstruction. The proposed method first constructs a memory-bank module based on deep semantic features to identify anomalies via feature matching. Then, a lightweight latent diffusion reconstruction module is developed, in which single-step reconstruction replaces conventional multi-step diffusion processes, reducing computational overhead while maintaining reconstruction quality. Furthermore, an adaptive fusion strategy is introduced to integrate feature distance and reconstruction residuals, improving detection robustness and localization accuracy. Extensive experiments on the MVTec AD dataset demonstrate that FPC-LDR achieves an image-level AUROC of 94.65%, a pixel-level AUROC of 94.54%, and a PRO score of 95.28%. Cross-dataset evaluations on the VisA dataset further verify its generalization capability. The proposed method achieves an effective trade-off among accuracy, localization performance, and inference efficiency, demonstrating its potential for real-time industrial defect inspection.

Authors

Institutions

Publication Details

Journal
Processes
Published
2026-11-04
DOI
https://doi.org/10.3390/pr14213566
Primary Topic
Industrial Vision Systems and Defect Detection
Type
article
Field-Weighted Citation Impact
0.00
Controls
|||
ALL TIME
JAN
FEB
MAR
APR
MAY
JUN
JUL
AUG
SEP
OCT
article

Industrial Product Surface Defect Detection via Memory-Bank Feature Matching and Lightweight Diffusion Reconstruction

Xiaojun Tang, Jihong Sun, Jun He, Yixin Tang et al.
Processes
Industrial Vision Systems and Defect Detection
article

Industrial Product Surface Defect Detection via Memory-Bank Feature Matching and Lightweight Diffusion Reconstruction

Xiaojun Tang, Jihong Sun, Jun He, Yixin Tang, Xiang Zhao
article en

Abstract

Surface defect detection of industrial products is a critical component of intelligent manufacturing quality control. However, existing unsupervised anomaly detection methods still struggle to achieve a favorable balance among image-level detection accuracy, pixel-level localization performance, and inference efficiency. To address this issue, this paper proposes a Fusion PatchCore with Lightweight Diffusion Reconstruction (FPC-LDR) framework for industrial surface defect detection, exploiting the complementary properties of discriminative feature matching and generative reconstruction. The proposed method first constructs a memory-bank module based on deep semantic features to identify anomalies via feature matching. Then, a lightweight latent diffusion reconstruction module is developed, in which single-step reconstruction replaces conventional multi-step diffusion processes, reducing computational overhead while maintaining reconstruction quality. Furthermore, an adaptive fusion strategy is introduced to integrate feature distance and reconstruction residuals, improving detection robustness and localization accuracy. Extensive experiments on the MVTec AD dataset demonstrate that FPC-LDR achieves an image-level AUROC of 94.65%, a pixel-level AUROC of 94.54%, and a PRO score of 95.28%. Cross-dataset evaluations on the VisA dataset further verify its generalization capability. The proposed method achieves an effective trade-off among accuracy, localization performance, and inference efficiency, demonstrating its potential for real-time industrial defect inspection.

ProcessesVol. 14(21)
Kunming University (CN)
Openalex Percentile: Top 15%
Industrial Vision Systems and Defect Detection
AI Navigator

Ask Laika to Summarize, Analyze, and Connect papers live on the map.

Summarize Papers & Methodologies

Extract key findings, datasets, and comparative methods across publications.

Benchmark Rankings & Visual Analytics

Rank top research institutions, authors, funders, topics, and journals by Field-Weighted Citation Impact (FWCI) and paper volume with instant charts.

Connect Distant Disciplines

Bridge topological clusters on the map to find hidden collaborative intersections.

Laika access coming soon