Corrosion Rate and Stress Corrosion Cracking Susceptibility of Copper in the Presence of Sulfides

ABSTRACT This study evaluates corrosion behavior and stress corrosion cracking (SCC) susceptibility of high‑purity copper under anoxic sulfide‐containing conditions over a weakly acidic to near‐neutral pH range. Immersion tests, U‑bend tests, and slow strain rate tests (SSRT) are conducted in synthetic seawater at 80°C under various controlled H 2 S/N 2 atmospheres. Immersion tests show corrosion rates increase with H 2 S fraction while showing limited variation over 100 days for each H 2 S condition. U‑bend tests show intergranular corrosion. In SSRT, although opened intergranular attack near the fracture surfaces was observed under sulfide‐containing conditions, no clear evidence of SCC was identified. A diffusion‑controlled model assuming poorly protective Cu 2 S formation captures the overall trend of the immersion test data and is used to predict long‐term general corrosion. Sulfide flux above a literature‐based SCC threshold persists only briefly in a saturated buffer, even under conservative assumptions.

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Publication Details

Journal
Materials and Corrosion
Published
2026-11-01
DOI
https://doi.org/10.1002/maco.70304
Primary Topic
Corrosion Behavior and Inhibition
Type
article
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article

Corrosion Rate and Stress Corrosion Cracking Susceptibility of Copper in the Presence of Sulfides

Wataru Kimura, Ayami Kitayama, Hiroshi Kajiyama, Naoki Taniguchi et al.
Materials and Corrosion
Corrosion Behavior and Inhibition
article

Corrosion Rate and Stress Corrosion Cracking Susceptibility of Copper in the Presence of Sulfides

Wataru Kimura, Ayami Kitayama, Hiroshi Kajiyama, Naoki Taniguchi, Seiichiro Mitsui, Shingo Watari, Hiroyuki Suzuki
article en

Abstract

ABSTRACT This study evaluates corrosion behavior and stress corrosion cracking (SCC) susceptibility of high‑purity copper under anoxic sulfide‐containing conditions over a weakly acidic to near‐neutral pH range. Immersion tests, U‑bend tests, and slow strain rate tests (SSRT) are conducted in synthetic seawater at 80°C under various controlled H 2 S/N 2 atmospheres. Immersion tests show corrosion rates increase with H 2 S fraction while showing limited variation over 100 days for each H 2 S condition. U‑bend tests show intergranular corrosion. In SSRT, although opened intergranular attack near the fracture surfaces was observed under sulfide‐containing conditions, no clear evidence of SCC was identified. A diffusion‑controlled model assuming poorly protective Cu 2 S formation captures the overall trend of the immersion test data and is used to predict long‐term general corrosion. Sulfide flux above a literature‐based SCC threshold persists only briefly in a saturated buffer, even under conservative assumptions.

Materials and Corrosion
Japan Atomic Energy Agency (JP), JFE Techno-Research Corporation (Japan) (JP)
Openalex Percentile: Top 29%
Corrosion Behavior and Inhibition
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Corrosion Rate and Stress Corrosion Cracking Susceptibility of Copper in the Presence of Sulfides — Wataru Kimura, Ayami Kitayama, et al. · Materials and Corrosion (2026) | TGRS Research Map | TGRS