Anaerobic Digestion of the Soluble Organic Fraction of Municipal Solid Waste Under Inhibition Conditions: Biomass State Observer and Control

Background: The anaerobic digestion (AD) of the organic fraction of municipal solid waste (OFMSW) is a widely used waste-to-energy technology. However, inhibition effects can drive the process toward acidification or washout, with a consequent loss of treatment efficiency. Feedback control can prevent these undesirable conditions, but the biomass concentration is not measurable online. Methods: This work proposes an observer-based control scheme for the AD of the soluble fraction of OFMSW near an inhibited nominal operating condition. An extended Kalman filter (EKF) estimates the acidogenic biomass from the online measurement of the soluble organic substrate. A proportional–integral (PI) controller regulates the estimated biomass by manipulating the dilution rate. Three tuning methods are compared: approximate M-constrained integral gain optimization (AMIGO), Skogestad internal model control (SIMC), and frequency-domain auto-tuning. The convergence of the scheme is analyzed through Lyapunov and input-to-state stability arguments. The evaluation is simulation-based. Results: In an open loop, the observer converged under initial offsets of up to 35%, with steady-state error norms below 0.31 mg/L. The convergence time ranged from 45.3 to 81.3 d, depending on the initial estimation error. In a closed loop, nine controller designs tracked the reference and rejected feed perturbations over a 1000 d horizon. Under a stoichiometric mismatch of ±5%, the true-state tracking error of design S2 increased from 459.5 to 1783.5 mg d/L. The estimated-state error remained at 558.4 mg d/L. Estimated-state tracking can therefore conceal substantial true-state errors. The fastest design achieved the lowest estimated-state IAE, 501.1 mg d/L, but exhibited the lowest gain margin, 5.8 dB. The lowest true-state IAE, 450.2 mg d/L, corresponded to a design with a phase margin of 60∘. Conversely, the most conservative designs paired the largest IAE values with the largest gain margins, up to 15.2 dB. Conclusions: The proposed scheme maintains the anaerobic process around its inhibited nominal operating condition under the tested feed disturbances. The scheme uses a standard analytical measurement. The results support its feasibility as a soft sensor-based control strategy for anaerobic reactors near this operating condition. The prevention of acidification or washout under increased inhibition disturbances is beyond the tested scope.

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Journal
Fermentation
Published
2026-10-30
DOI
https://doi.org/10.3390/fermentation12110507
Primary Topic
Anaerobic Digestion and Biogas Production
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article
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article

Anaerobic Digestion of the Soluble Organic Fraction of Municipal Solid Waste Under Inhibition Conditions: Biomass State Observer and Control

José Luis Cabellos, René Alejandro Flores–Estrella, Rubén Fernando Gutiérrez-Hernández, Hugo Alejandro Nájera-Aguilar et al.
1 links
Fermentation
Anaerobic Digestion and Biogas Production
article

Anaerobic Digestion of the Soluble Organic Fraction of Municipal Solid Waste Under Inhibition Conditions: Biomass State Observer and Control

José Luis Cabellos, René Alejandro Flores–Estrella, Rubén Fernando Gutiérrez-Hernández, Hugo Alejandro Nájera-Aguilar, Jesús Mauricio Ernesto Hernández‐Méndez, Víctor Alcaraz-González, Abumalé Cruz‐Salomón
article en

Abstract

Background: The anaerobic digestion (AD) of the organic fraction of municipal solid waste (OFMSW) is a widely used waste-to-energy technology. However, inhibition effects can drive the process toward acidification or washout, with a consequent loss of treatment efficiency. Feedback control can prevent these undesirable conditions, but the biomass concentration is not measurable online. Methods: This work proposes an observer-based control scheme for the AD of the soluble fraction of OFMSW near an inhibited nominal operating condition. An extended Kalman filter (EKF) estimates the acidogenic biomass from the online measurement of the soluble organic substrate. A proportional–integral (PI) controller regulates the estimated biomass by manipulating the dilution rate. Three tuning methods are compared: approximate M-constrained integral gain optimization (AMIGO), Skogestad internal model control (SIMC), and frequency-domain auto-tuning. The convergence of the scheme is analyzed through Lyapunov and input-to-state stability arguments. The evaluation is simulation-based. Results: In an open loop, the observer converged under initial offsets of up to 35%, with steady-state error norms below 0.31 mg/L. The convergence time ranged from 45.3 to 81.3 d, depending on the initial estimation error. In a closed loop, nine controller designs tracked the reference and rejected feed perturbations over a 1000 d horizon. Under a stoichiometric mismatch of ±5%, the true-state tracking error of design S2 increased from 459.5 to 1783.5 mg d/L. The estimated-state error remained at 558.4 mg d/L. Estimated-state tracking can therefore conceal substantial true-state errors. The fastest design achieved the lowest estimated-state IAE, 501.1 mg d/L, but exhibited the lowest gain margin, 5.8 dB. The lowest true-state IAE, 450.2 mg d/L, corresponded to a design with a phase margin of 60∘. Conversely, the most conservative designs paired the largest IAE values with the largest gain margins, up to 15.2 dB. Conclusions: The proposed scheme maintains the anaerobic process around its inhibited nominal operating condition under the tested feed disturbances. The scheme uses a standard analytical measurement. The results support its feasibility as a soft sensor-based control strategy for anaerobic reactors near this operating condition. The prevention of acidification or washout under increased inhibition disturbances is beyond the tested scope.

FermentationVol. 12(11)
Universidad de Guadalajara (MX), Tecnológico Nacional de México (MX), Universidad de Ciencias y Artes de Chiapas (MX), Universidad Autónoma de Chiapas (MX), El Colegio de la Frontera Sur (MX)
Responsible consumption and production, Clean water and sanitation
Openalex Percentile: Top 16%
Anaerobic Digestion and Biogas Production
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