CFET RMG Dual Work Function Metal Patterning with Sacrificial Layer for Nanosheets Pinch-Off

We reported the process flow and challenges of dual work function metal patterning between different work function metal thicknesses and gate lengths to monolithic Complementary FET. To resolve the dilemma of spin-on-carbon hard mask fill and nanosheet pinch-off, we propose integrating sacrificial gap-closure layers and isotropic etches to dual work function metal patterning. We prove that the sacrificial layers can be removed with high selectivity to work function metal in wet etch chemistry. We report the controllable wet etch rate of the sacrificial layers by concentrations and temperatures. Finally, we first demonstrate dual work function metal patterning with a sacrificial layer and isotropic etch step by step on a monolithic Complementary FET test vehicle.

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Publication Details

Journal
Diffusion and defect data, solid state data. Part B, Solid state phenomena/Solid state phenomena
Published
2026-10-29
DOI
https://doi.org/10.4028/p-1rb96y
Primary Topic
Advancements in Photolithography Techniques
Type
article
Field-Weighted Citation Impact
0.00

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article

CFET RMG Dual Work Function Metal Patterning with Sacrificial Layer for Nanosheets Pinch-Off

Hiroaki Arimura, Ju-Geng Lai, Violeta Georgieva, Efrain Altamirano Sánchez et al.
3 links
Diffusion and defect data, solid state data. Part B, Solid state phenomena/Solid state phenomena
Advancements in Photolithography Techniques
article

CFET RMG Dual Work Function Metal Patterning with Sacrificial Layer for Nanosheets Pinch-Off

Hiroaki Arimura, Ju-Geng Lai, Violeta Georgieva, Efrain Altamirano Sánchez, Camila Toledo de Carvalho Cavalcante, Naoto Horiguchi, Dmitry Batuk, A. Mingardi, Diziana Vangoidsenhoven, S. Demuynck, Lucas Petersen Barbosa Lima, Min Soo Kim
article en

Abstract

We reported the process flow and challenges of dual work function metal patterning between different work function metal thicknesses and gate lengths to monolithic Complementary FET. To resolve the dilemma of spin-on-carbon hard mask fill and nanosheet pinch-off, we propose integrating sacrificial gap-closure layers and isotropic etches to dual work function metal patterning. We prove that the sacrificial layers can be removed with high selectivity to work function metal in wet etch chemistry. We report the controllable wet etch rate of the sacrificial layers by concentrations and temperatures. Finally, we first demonstrate dual work function metal patterning with a sacrificial layer and isotropic etch step by step on a monolithic Complementary FET test vehicle.

Diffusion and defect data, solid state data. Part B, Solid state phenomena/Solid state phenomenaVol. 395
IMEC (BE)
European Commission, Vlaamse regering, HORIZON EUROPE Framework Programme
Openalex Percentile: Top 24%
Advancements in Photolithography Techniques
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CFET RMG Dual Work Function Metal Patterning with Sacrificial Layer for Nanosheets Pinch-Off — Hiroaki Arimura, Ju-Geng Lai, et al. · Diffusion and defect data, solid state data. Part B, Solid state phenomena/Solid state phenomena (2026) | TGRS Research Map | TGRS