Life cycle assessment of an electrochemical hydrogen compressor for green hydrogen production

While green hydrogen is essential for decarbonizing the energy matrix, its storage remains challenging due to hydrogen's physical properties. Electrochemical Hydrogen Compression (EHC) offers a promising, noiseless alternative to mechanical systems by enabling isothermal compression and simultaneous purification. This study presents a cradle-to-gate Life Cycle Assessment (LCA) of a lab-scale EHC, evaluating the environmental impacts of manufacturing materials and operational energy. Experimental results identify an optimal current density of 1.25 A/cm 2 , achieving Faradaic efficiencies above 94% while balancing material amortization and energy use. Findings reveal that the electricity source is a critical driver; using wind power reduces the carbon footprint by 58% compared to the German grid mix. While structural components account for over 80% of the manufacturing footprint, scaling-up projections and extended operational lifespans (up to 40,000 h) significantly improve sustainability by distributing material impacts over higher cumulative hydrogen outputs. These results underscore the importance of renewable energy and material efficiency for the industrial scalability of green hydrogen infrastructure.

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Publication Details

Journal
International Journal of Hydrogen Energy
Published
2026-10-29
DOI
https://doi.org/10.1016/j.ijhydene.2026.158037
Primary Topic
Environmental Impact and Sustainability
Type
article
Field-Weighted Citation Impact
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article

Life cycle assessment of an electrochemical hydrogen compressor for green hydrogen production

Carmen Maria Fernandez-Marchante, Justo Lobato, Boris Bensmann, Nils-Eric Rahm et al.
International Journal of Hydrogen Energy
Environmental Impact and Sustainability
article

Life cycle assessment of an electrochemical hydrogen compressor for green hydrogen production

Carmen Maria Fernandez-Marchante, Justo Lobato, Boris Bensmann, Nils-Eric Rahm, Javiera F. Gutiérrez-Espinoza
article en

Abstract

While green hydrogen is essential for decarbonizing the energy matrix, its storage remains challenging due to hydrogen's physical properties. Electrochemical Hydrogen Compression (EHC) offers a promising, noiseless alternative to mechanical systems by enabling isothermal compression and simultaneous purification. This study presents a cradle-to-gate Life Cycle Assessment (LCA) of a lab-scale EHC, evaluating the environmental impacts of manufacturing materials and operational energy. Experimental results identify an optimal current density of 1.25 A/cm 2 , achieving Faradaic efficiencies above 94% while balancing material amortization and energy use. Findings reveal that the electricity source is a critical driver; using wind power reduces the carbon footprint by 58% compared to the German grid mix. While structural components account for over 80% of the manufacturing footprint, scaling-up projections and extended operational lifespans (up to 40,000 h) significantly improve sustainability by distributing material impacts over higher cumulative hydrogen outputs. These results underscore the importance of renewable energy and material efficiency for the industrial scalability of green hydrogen infrastructure.

International Journal of Hydrogen EnergyVol. 288
Leibniz University Hannover (DE), University of Castilla-La Mancha (ES)
HORIZON EUROPE European Innovation Council
Affordable and clean energy, Responsible consumption and production, Climate action
Openalex Percentile: Top 22%
Environmental Impact and Sustainability
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