Insight into the Influences of Blade Configuration on Internal Flow and Pressure Pulsation in High-Head Pump-Turbine: 9-Blade Versus 6+6 Long-Short-Blade Runners

High-head reversible pump-turbines frequently suffer from hump-instability under pump-mode operation, and inherent performance trade-offs exist between pump-mode and turbine-mode characteristics for bidirectional operating requirements. The 6+6 long-short-blade runner is regarded as a promising candidate for mitigating pump-mode hump-instability. Taking a high-head pumped-storage pump-turbine as the research object, this study follows the above-mentioned engineering principle. A full-passage CFD model including volute, stay-ring, guide vanes, runner and draft-tube is established with the SST k-ω turbulence model. Numerical methods are validated against model-test external-characteristic data. Steady and unsteady simulations are carried out for the prototype 9-blade runner and the 6+6 long-short-blade runner. The results show that, under pump-mode operation, the 6+6 configuration shifts the hump-instability region toward lower mass-flow rates away from the unit’s primary operating range. Short blades divide flow passages, suppress large-scale channel vortices within the hump zone, and alleviate flow asymmetry in the vaneless space. Nevertheless, local impingement and secondary-flow losses occur at long-short-blade junctions, and short-blade leading edges bear potential cavitation risk. This configuration only shifts the instability range rather than completely eliminating hump-instability. A typical 50% partial-load turbine-mode condition is selected for constraint-based verification. The 6+6 runner reduces pressure-pulsation amplitudes at draft-tube monitoring points by 25.52% and 19.83%, which suppresses occasional large-amplitude pressure fluctuations and improves signal periodic consistency. The novelty of this work lies in the quantitative revelation of such trade-off characteristics under the pump-priority-design philosophy for a 655 m high-head unit. It demonstrates that the 6+6 long-short-blade scheme is not a universal optimization measure.

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Publication Details

Journal
Water
Published
2026-10-26
DOI
https://doi.org/10.3390/w18212665
Primary Topic
Cavitation Phenomena in Pumps
Type
article
Field-Weighted Citation Impact
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article

Insight into the Influences of Blade Configuration on Internal Flow and Pressure Pulsation in High-Head Pump-Turbine: 9-Blade Versus 6+6 Long-Short-Blade Runners

Ruofu Xiao, Xijun Zhou, Wei Xiao, Jiahao Lu et al.
Water
Cavitation Phenomena in Pumps
article

Insight into the Influences of Blade Configuration on Internal Flow and Pressure Pulsation in High-Head Pump-Turbine: 9-Blade Versus 6+6 Long-Short-Blade Runners

Ruofu Xiao, Xijun Zhou, Wei Xiao, Jiahao Lu, Kai Zheng, Yaopeng Li
article en

Abstract

High-head reversible pump-turbines frequently suffer from hump-instability under pump-mode operation, and inherent performance trade-offs exist between pump-mode and turbine-mode characteristics for bidirectional operating requirements. The 6+6 long-short-blade runner is regarded as a promising candidate for mitigating pump-mode hump-instability. Taking a high-head pumped-storage pump-turbine as the research object, this study follows the above-mentioned engineering principle. A full-passage CFD model including volute, stay-ring, guide vanes, runner and draft-tube is established with the SST k-ω turbulence model. Numerical methods are validated against model-test external-characteristic data. Steady and unsteady simulations are carried out for the prototype 9-blade runner and the 6+6 long-short-blade runner. The results show that, under pump-mode operation, the 6+6 configuration shifts the hump-instability region toward lower mass-flow rates away from the unit’s primary operating range. Short blades divide flow passages, suppress large-scale channel vortices within the hump zone, and alleviate flow asymmetry in the vaneless space. Nevertheless, local impingement and secondary-flow losses occur at long-short-blade junctions, and short-blade leading edges bear potential cavitation risk. This configuration only shifts the instability range rather than completely eliminating hump-instability. A typical 50% partial-load turbine-mode condition is selected for constraint-based verification. The 6+6 runner reduces pressure-pulsation amplitudes at draft-tube monitoring points by 25.52% and 19.83%, which suppresses occasional large-amplitude pressure fluctuations and improves signal periodic consistency. The novelty of this work lies in the quantitative revelation of such trade-off characteristics under the pump-priority-design philosophy for a 655 m high-head unit. It demonstrates that the 6+6 long-short-blade scheme is not a universal optimization measure.

WaterVol. 18(21)
State Grid Corporation of China (China) (CN), China Agricultural University (CN)
Openalex Percentile: Top 23%
Cavitation Phenomena in Pumps
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