From "Mechanical Hydraulic" to "Digital Brain": A Review of Gas Turbine Electronic Control System Architecture and Protection Mechanisms

The electronic control system of a gas turbine is the core component that determines the unit's safety, economy, and reliability. From the perspective of electronic and electrical engineering, this paper systematically reviews the four-layer engineering framework of modern heavy-duty gas turbine control systems: sensing and instrumentation, embedded control, power electronics and actuation, and protection and communication. It focuses on the analysis of signal chain design (4–20 mA current loop, 2-out-of-3 voting, TMR redundancy), DPU architecture, PID and cascade control strategies, hardwired protection mechanisms (separation of TPS and control layer), and synchronization and grid connection logic. On this basis, this paper reviews the autonomous development path of China's heavy-duty gas turbine control systems. The research shows that advancements in control technology, from mechanical hydraulics to fully digital control and the industrial adoption of FADEC concepts, continuously expand the performance boundaries of gas turbines, meanwhile, signal integrity, protection independence, and system redundancy are critical issues that cannot be ignored in engineering implementation.

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Publication Details

Journal
Applied and Computational Engineering
Published
2026-10-27
DOI
https://doi.org/10.54254/2755-2721/2026.ch38164
Primary Topic
Advanced Power Generation Technologies
Type
article
Field-Weighted Citation Impact
0.00
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article

From "Mechanical Hydraulic" to "Digital Brain": A Review of Gas Turbine Electronic Control System Architecture and Protection Mechanisms

Hejia Chen
Applied and Computational Engineering
Advanced Power Generation Technologies
article

From "Mechanical Hydraulic" to "Digital Brain": A Review of Gas Turbine Electronic Control System Architecture and Protection Mechanisms

Hejia Chen
article en

Abstract

The electronic control system of a gas turbine is the core component that determines the unit's safety, economy, and reliability. From the perspective of electronic and electrical engineering, this paper systematically reviews the four-layer engineering framework of modern heavy-duty gas turbine control systems: sensing and instrumentation, embedded control, power electronics and actuation, and protection and communication. It focuses on the analysis of signal chain design (4–20 mA current loop, 2-out-of-3 voting, TMR redundancy), DPU architecture, PID and cascade control strategies, hardwired protection mechanisms (separation of TPS and control layer), and synchronization and grid connection logic. On this basis, this paper reviews the autonomous development path of China's heavy-duty gas turbine control systems. The research shows that advancements in control technology, from mechanical hydraulics to fully digital control and the industrial adoption of FADEC concepts, continuously expand the performance boundaries of gas turbines, meanwhile, signal integrity, protection independence, and system redundancy are critical issues that cannot be ignored in engineering implementation.

Applied and Computational EngineeringVol. 274(1)
Industry, innovation and infrastructure, Affordable and clean energy
Openalex Percentile: Top 24%
Advanced Power Generation Technologies
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