From “environmental burden” to “high-grade silver mine”: A review of EVA delamination and silver recovery from end-of-life crystalline silicon photovoltaic modules

End-of-life (EoL) crystalline silicon (c-Si) photovoltaic (PV) modules are a secondary source of silver, but their bonded structure makes silver recovery difficult. Removing the ethylene-vinyl acetate (EVA) encapsulant exposes the cells and affects their suitability for subsequent treatment. Firstly, this review examines EVA removal and silver recovery methods, comparing their separation mechanisms, operating conditions, effects on cell integrity, and product quality. Secondly, a conceptual route using two deep eutectic solvent (DES) systems, termed dual-DES, is proposed. The route couples delamination in a hydrophobic menthol–decanoic acid ([Men][DecA]) DES with silver leaching and in-situ electrodeposition in a choline chloride (ChCl)–malonic acid–FeCl 3 medium. The solvents are regenerated in separate loops. Thirdly, the route is compared with representative recycling processes in terms of energy and reagent use, equipment needs, and recovered-silver purity. A preliminary economic comparison with pyrolysis–nitric acid recycling examines the effects of solvent loading and losses. The discussion also considers differences in module composition, material transfer between stages, design for recycling, digital management, and the use of recovered materials. The comparison indicates that the benefits of lower-temperature processing depend on solvent consumption and regeneration requirements, as well as silver recovery and product quality.

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Publication Details

Journal
Materials Science in Semiconductor Processing
Published
2026-10-22
DOI
https://doi.org/10.1016/j.mssp.2026.111318
Primary Topic
Photovoltaic Systems and Sustainability
Type
article
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article

From “environmental burden” to “high-grade silver mine”: A review of EVA delamination and silver recovery from end-of-life crystalline silicon photovoltaic modules

Gu-yue Li, Guang-Liang Wei, Ahmed Hamdy Ibrahim, Xianjun Lyu et al.
Materials Science in Semiconductor Processing
Photovoltaic Systems and Sustainability
article

From “environmental burden” to “high-grade silver mine”: A review of EVA delamination and silver recovery from end-of-life crystalline silicon photovoltaic modules

Gu-yue Li, Guang-Liang Wei, Ahmed Hamdy Ibrahim, Xianjun Lyu, Xiao-tian Zhao, Jing-tao Chen, Chun-liu Hu, Shan Gao, Xiang-nan Zhu
article en

Abstract

End-of-life (EoL) crystalline silicon (c-Si) photovoltaic (PV) modules are a secondary source of silver, but their bonded structure makes silver recovery difficult. Removing the ethylene-vinyl acetate (EVA) encapsulant exposes the cells and affects their suitability for subsequent treatment. Firstly, this review examines EVA removal and silver recovery methods, comparing their separation mechanisms, operating conditions, effects on cell integrity, and product quality. Secondly, a conceptual route using two deep eutectic solvent (DES) systems, termed dual-DES, is proposed. The route couples delamination in a hydrophobic menthol–decanoic acid ([Men][DecA]) DES with silver leaching and in-situ electrodeposition in a choline chloride (ChCl)–malonic acid–FeCl 3 medium. The solvents are regenerated in separate loops. Thirdly, the route is compared with representative recycling processes in terms of energy and reagent use, equipment needs, and recovered-silver purity. A preliminary economic comparison with pyrolysis–nitric acid recycling examines the effects of solvent loading and losses. The discussion also considers differences in module composition, material transfer between stages, design for recycling, digital management, and the use of recovered materials. The comparison indicates that the benefits of lower-temperature processing depend on solvent consumption and regeneration requirements, as well as silver recovery and product quality.

Materials Science in Semiconductor ProcessingVol. 218
Nanyang Technological University (SG), Al-Azhar University (EG), Shandong University of Science and Technology (CN)
Openalex Percentile: Top 21%
Photovoltaic Systems and Sustainability
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From “environmental burden” to “high-grade silver mine”: A review of EVA delamination and silver recovery from end-of-life crystalline silicon photovoltaic modules — Gu-yue Li, Guang-Liang Wei, et al. · Materials Science in Semiconductor Processing (2026) | TGRS Research Map | TGRS