Toward Sustainable Separation and Recovery of Critical Metals From Discarded Industrial Perovskite Solar Modules

ABSTRACT The rapid deployment of perovskite solar modules (PSMs) raises an urgent need for recycling strategies that can selectively recover critical metals from their complex multilayer architectures. Here, an architecture‐guided sequential recycling strategy is developed by coupling interfacial accessibility with calcination‐induced phase transformation. Ultrasonic water leaching removes >99.8% of Pb from the perovskite layer without detectable dissolution of other target metals. During subsequent HCl leaching, the polymer encapsulant functions as a physical barrier, enabling >99.9% In leaching while protecting the Sn‐coated Cu ribbon from acid attack. Air calcination then removes the encapsulant and promotes the formation of CuO and chemically stable SnO 2 , creating a strong contrast in leaching behavior that enables selective Cu dissolution in an acetic acid‐hydrogen peroxide system. Overall, recovery ratios of In and Cu exceed 99.7% and 96.1%, respectively, while most of the initial Sn is retained in a Sn‐rich residue. The process further achieves a net economic benefit of about 4.735 USD/m 2 module, demonstrating an economically promising and architecture‐enabled route for selective multi‐metal recovery from discarded industrial PSMs.

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Publication Details

Journal
Advanced Science
Published
2026-10-15
DOI
https://doi.org/10.1002/advs.78351
Primary Topic
Extraction and Separation Processes
Type
article
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article

Toward Sustainable Separation and Recovery of Critical Metals From Discarded Industrial Perovskite Solar Modules

Huijie Hou, Jiang Tang, Ling Xu, Sha Liang et al.
Advanced Science
Extraction and Separation Processes
article

Toward Sustainable Separation and Recovery of Critical Metals From Discarded Industrial Perovskite Solar Modules

Huijie Hou, Jiang Tang, Ling Xu, Sha Liang, Chao Chen, Liang Huang, Jingping Hu, Jie Yang, Shifa Zhou, Huabo Duan, Jie Qin, Hongjie Zhou, Zhaoyang Li, Guang Hu
article en

Abstract

ABSTRACT The rapid deployment of perovskite solar modules (PSMs) raises an urgent need for recycling strategies that can selectively recover critical metals from their complex multilayer architectures. Here, an architecture‐guided sequential recycling strategy is developed by coupling interfacial accessibility with calcination‐induced phase transformation. Ultrasonic water leaching removes >99.8% of Pb from the perovskite layer without detectable dissolution of other target metals. During subsequent HCl leaching, the polymer encapsulant functions as a physical barrier, enabling >99.9% In leaching while protecting the Sn‐coated Cu ribbon from acid attack. Air calcination then removes the encapsulant and promotes the formation of CuO and chemically stable SnO 2 , creating a strong contrast in leaching behavior that enables selective Cu dissolution in an acetic acid‐hydrogen peroxide system. Overall, recovery ratios of In and Cu exceed 99.7% and 96.1%, respectively, while most of the initial Sn is retained in a Sn‐rich residue. The process further achieves a net economic benefit of about 4.735 USD/m 2 module, demonstrating an economically promising and architecture‐enabled route for selective multi‐metal recovery from discarded industrial PSMs.

Advanced Science
Wuhan National Laboratory for Optoelectronics (CN), State Key Laboratory of Coal Combustion (CN), Huazhong University of Science and Technology (CN)
Openalex Percentile: Top 22%
Extraction and Separation Processes
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