Toward damage-free freestanding oxide membranes: Defects formation mechanisms and mitigation strategies
Freestanding oxide membranes have emerged as a versatile platform for oxide electronics, semiconductor integration, flexible devices, energy and quantum technologies. Despite rapid progress in membrane synthesis and properties exploration, achieving large-area damage-free freestanding oxide membranes remains a critical challenge due to the intrinsic mechanical fragility and potential damage induced by the multi-step membrane synthesis and transfer processes. In this review, we summarize the current strategies for fabricating damage-free freestanding oxide membranes, with a particular emphasis on the sacrificial layer-assisted wet chemical etching method. The fabrication workflow is systematically divided into four key stages: epitaxial thin-film growth, polymer support layer application, sacrificial layer dissolution and lift-off, and membrane transfer. The defects formation mechanisms and suppressing strategies during each processing stage is thoroughly discussed. This review aims to provide a comprehensive practical guideline for the processing of high-quality freestanding oxide membranes and to accelerate their integration into future electronic and multifunctional devices.
Authors
- Vasundhara Acharya (ORCID: https://orcid.org/0000-0002-8720-633X)
- Di Zhang (ORCID: https://orcid.org/0000-0002-9199-5634)
- Nidhi Soni
- Henry Tran
- Daniel Appuing
Institutions
- The University of Texas at Arlington (US)
Publication Details
- Journal
- Journal of materials research/Pratt's guide to venture capital sources
- Published
- 2026-10-15
- DOI
- https://doi.org/10.1557/s43578-026-01987-3
- Primary Topic
- Semiconductor materials and devices
- Type
- article
- Field-Weighted Citation Impact
- 0.00
Funders
- Rensselaer Polytechnic Institute
- University of Texas at Arlington