Toward damage-free freestanding oxide membranes: Defects formation mechanisms and mitigation strategies

Freestanding oxide membranes have emerged as a versatile platform for oxide electronics, semiconductor integration, flexible devices, energy and quantum technologies. Despite rapid progress in membrane synthesis and properties exploration, achieving large-area damage-free freestanding oxide membranes remains a critical challenge due to the intrinsic mechanical fragility and potential damage induced by the multi-step membrane synthesis and transfer processes. In this review, we summarize the current strategies for fabricating damage-free freestanding oxide membranes, with a particular emphasis on the sacrificial layer-assisted wet chemical etching method. The fabrication workflow is systematically divided into four key stages: epitaxial thin-film growth, polymer support layer application, sacrificial layer dissolution and lift-off, and membrane transfer. The defects formation mechanisms and suppressing strategies during each processing stage is thoroughly discussed. This review aims to provide a comprehensive practical guideline for the processing of high-quality freestanding oxide membranes and to accelerate their integration into future electronic and multifunctional devices.

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Publication Details

Journal
Journal of materials research/Pratt's guide to venture capital sources
Published
2026-10-15
DOI
https://doi.org/10.1557/s43578-026-01987-3
Primary Topic
Semiconductor materials and devices
Type
article
Field-Weighted Citation Impact
0.00

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article

Toward damage-free freestanding oxide membranes: Defects formation mechanisms and mitigation strategies

Vasundhara Acharya, Di Zhang, Nidhi Soni, Henry Tran et al.
Journal of materials research/Pratt's guide to venture capital sources
Semiconductor materials and devices
article

Toward damage-free freestanding oxide membranes: Defects formation mechanisms and mitigation strategies

Vasundhara Acharya, Di Zhang, Nidhi Soni, Henry Tran, Daniel Appuing
article en

Abstract

Freestanding oxide membranes have emerged as a versatile platform for oxide electronics, semiconductor integration, flexible devices, energy and quantum technologies. Despite rapid progress in membrane synthesis and properties exploration, achieving large-area damage-free freestanding oxide membranes remains a critical challenge due to the intrinsic mechanical fragility and potential damage induced by the multi-step membrane synthesis and transfer processes. In this review, we summarize the current strategies for fabricating damage-free freestanding oxide membranes, with a particular emphasis on the sacrificial layer-assisted wet chemical etching method. The fabrication workflow is systematically divided into four key stages: epitaxial thin-film growth, polymer support layer application, sacrificial layer dissolution and lift-off, and membrane transfer. The defects formation mechanisms and suppressing strategies during each processing stage is thoroughly discussed. This review aims to provide a comprehensive practical guideline for the processing of high-quality freestanding oxide membranes and to accelerate their integration into future electronic and multifunctional devices.

Journal of materials research/Pratt's guide to venture capital sources
The University of Texas at Arlington (US)
Rensselaer Polytechnic Institute, University of Texas at Arlington
Openalex Percentile: Top 24%
Semiconductor materials and devices
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