Advancements in high-temperature and environmentally friendly water-based drilling fluids for horizontal wells

Abstract Against the backdrop of the global energy transition toward green and low-carbon development, the exploitation of unconventional oil and gas resources has become a strategic priority worldwide. This critical review systematically summarizes the state-of-the-art progress of high-temperature, eco-friendly water-based drilling fluids (WBDFs), with a focused discussion on three core categories of functional additives: modified natural polymers, synthetic polymers, and organic–inorganic nanocomposites. Natural polysaccharides (e.g., guar gum, xanthan gum) achieve improved thermal stability through functional group grafting and hydrophobic association modification. Synthetic polymers – especially zwitterionic polyelectrolytes and amphiphilic copolymers – deliver outstanding performance in high-temperature and high-salinity (HT/HS) environments, benefiting from rigid carbon backbones and self-charge compensation mechanisms. Nanostructured biopolymers and polymer-nano hybrid networks collectively enhance thermal endurance, salt tolerance, and shear resistance. This work clarifies standardized scaling rules for converting laboratory-measured WBDF performance metrics to field engineering practice, and characterizes typical HT-triggered performance deterioration behaviors of the three additive families. Representative eco-friendly fluid systems, including HPWBM, MEG-WBM, and synthetic-based drilling fluids, have achieved successful field deployment in shale-gas horizontal wells and deepwater drilling projects. Green nanocomposites maintain uniform dispersion and favorable interfacial compatibility under extreme HT/HS conditions. Future research directions are proposed as follows: developing intrinsically heat-resistant materials with thermal tolerance exceeding 200 °C; optimizing nanocomposite interfaces via three core technical routes (nanoparticle surface functionalization, silane coupling agent modification, and core–shell structural construction); and developing digitally intelligent adaptive WBDF design frameworks.

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Publication Details

Journal
Pure and Applied Chemistry
Published
2026-10-15
DOI
https://doi.org/10.1515/pac-2026-0828
Primary Topic
Drilling and Well Engineering
Type
article
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article

Advancements in high-temperature and environmentally friendly water-based drilling fluids for horizontal wells

Gang Chen, Le Xue, Xiaofeng Chang, Weichao Du et al.
Pure and Applied Chemistry
Drilling and Well Engineering
article

Advancements in high-temperature and environmentally friendly water-based drilling fluids for horizontal wells

Gang Chen, Le Xue, Xiaofeng Chang, Weichao Du, Zhonghui Liao, Qingchen Wang
article en

Abstract

Abstract Against the backdrop of the global energy transition toward green and low-carbon development, the exploitation of unconventional oil and gas resources has become a strategic priority worldwide. This critical review systematically summarizes the state-of-the-art progress of high-temperature, eco-friendly water-based drilling fluids (WBDFs), with a focused discussion on three core categories of functional additives: modified natural polymers, synthetic polymers, and organic–inorganic nanocomposites. Natural polysaccharides (e.g., guar gum, xanthan gum) achieve improved thermal stability through functional group grafting and hydrophobic association modification. Synthetic polymers – especially zwitterionic polyelectrolytes and amphiphilic copolymers – deliver outstanding performance in high-temperature and high-salinity (HT/HS) environments, benefiting from rigid carbon backbones and self-charge compensation mechanisms. Nanostructured biopolymers and polymer-nano hybrid networks collectively enhance thermal endurance, salt tolerance, and shear resistance. This work clarifies standardized scaling rules for converting laboratory-measured WBDF performance metrics to field engineering practice, and characterizes typical HT-triggered performance deterioration behaviors of the three additive families. Representative eco-friendly fluid systems, including HPWBM, MEG-WBM, and synthetic-based drilling fluids, have achieved successful field deployment in shale-gas horizontal wells and deepwater drilling projects. Green nanocomposites maintain uniform dispersion and favorable interfacial compatibility under extreme HT/HS conditions. Future research directions are proposed as follows: developing intrinsically heat-resistant materials with thermal tolerance exceeding 200 °C; optimizing nanocomposite interfaces via three core technical routes (nanoparticle surface functionalization, silane coupling agent modification, and core–shell structural construction); and developing digitally intelligent adaptive WBDF design frameworks.

Pure and Applied Chemistry
Xi'an Shiyou University (CN), CNPC Chuanqing Drilling Engineering Company Limited (China) (CN)
Responsible consumption and production
Openalex Percentile: Top 19%
Drilling and Well Engineering
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