Preparation of Low‐Carbon Rapidly Vulcanizable Nitrile Rubber via Synergistic Effect of Emulsifier and Accelerator Assisted by Wet Mixing

ABSTRACT This study aims to reduce the environmental impact of traditional rubber vulcanization by proposing a greener process. Accelerators and emulsifiers were introduced into acrylonitrile‐butadiene rubber (NBR) using a wet mixing method after polymerization, thereby improving dispersion and efficiency. Two accelerator systems, RH‐EZ and RH‐ZTC, were constructed based on NBR LZ3305 and compared with the commercial fast‐curing NBR3445F. The results revealed distinct advantages for each system. The RH‐EZ system significantly enhanced the vulcanization rate (reducing t 90 ), with NBR/19RH‐EZ showing a 67% reduction over base LZ3305 and about 43% compared to NBR3445F. Conversely, the RH‐ZTC system excelled in processability and low‐temperature properties; NBR/13RH‐ZTC maintained 95% of its initial Mooney viscosity after 30 days, and NBR/17RH‐ZTC achieved a glass transition temperature of −25.4°C. Both systems exhibited excellent mechanical strength, crosslink density, and oil resistance. The Coran model confirmed that the RH‐EZ system effectively increased the E precursor and E crosslinking of the base LZ3305. This research provides a new pathway for preparing high‐performance, low‐carbon, and efficient vulcanized NBR and is expected to enable green and low‐carbon production of NBR.

Authors

Institutions

Publication Details

Journal
Journal of Applied Polymer Science
Published
2026-10-14
DOI
https://doi.org/10.1002/app.71639
Primary Topic
Polymer Science and Applications
Type
article
Field-Weighted Citation Impact
0.00

Funders

Controls
|||
ALL TIME
JAN
FEB
MAR
APR
MAY
JUN
JUL
AUG
SEP
OCT
article

Preparation of Low‐Carbon Rapidly Vulcanizable Nitrile Rubber via Synergistic Effect of Emulsifier and Accelerator Assisted by Wet Mixing

Shuai Zhao, Jiawang Zheng, Shaowen Zhao, Yutong Li et al.
Journal of Applied Polymer Science
Polymer Science and Applications
article

Preparation of Low‐Carbon Rapidly Vulcanizable Nitrile Rubber via Synergistic Effect of Emulsifier and Accelerator Assisted by Wet Mixing

Shuai Zhao, Jiawang Zheng, Shaowen Zhao, Yutong Li, Xintong Cheng, Lin Li, Sijin Li
article en

Abstract

ABSTRACT This study aims to reduce the environmental impact of traditional rubber vulcanization by proposing a greener process. Accelerators and emulsifiers were introduced into acrylonitrile‐butadiene rubber (NBR) using a wet mixing method after polymerization, thereby improving dispersion and efficiency. Two accelerator systems, RH‐EZ and RH‐ZTC, were constructed based on NBR LZ3305 and compared with the commercial fast‐curing NBR3445F. The results revealed distinct advantages for each system. The RH‐EZ system significantly enhanced the vulcanization rate (reducing t 90 ), with NBR/19RH‐EZ showing a 67% reduction over base LZ3305 and about 43% compared to NBR3445F. Conversely, the RH‐ZTC system excelled in processability and low‐temperature properties; NBR/13RH‐ZTC maintained 95% of its initial Mooney viscosity after 30 days, and NBR/17RH‐ZTC achieved a glass transition temperature of −25.4°C. Both systems exhibited excellent mechanical strength, crosslink density, and oil resistance. The Coran model confirmed that the RH‐EZ system effectively increased the E precursor and E crosslinking of the base LZ3305. This research provides a new pathway for preparing high‐performance, low‐carbon, and efficient vulcanized NBR and is expected to enable green and low‐carbon production of NBR.

Journal of Applied Polymer Science
Qingdao University of Science and Technology (CN)
National Natural Science Foundation of China, China Postdoctoral Science Foundation, Natural Science Foundation of Shandong Province, National Key Research and Development Program of China
Responsible consumption and production, Industry, innovation and infrastructure, Climate action
Openalex Percentile: Top 22%
Polymer Science and Applications
AI Navigator

Ask Laika to Summarize, Analyze, and Connect papers live on the map.

Summarize Papers & Methodologies

Extract key findings, datasets, and comparative methods across publications.

Benchmark Rankings & Visual Analytics

Rank top research institutions, authors, funders, topics, and journals by Field-Weighted Citation Impact (FWCI) and paper volume with instant charts.

Connect Distant Disciplines

Bridge topological clusters on the map to find hidden collaborative intersections.