Quantum eddy current wall thickness tomography using nitrogen-vacancy vector magnetometry for onshore crude oil pipeline integrity assessment

As core infrastructure for global energy distribution, onshore long-distance crude oil pipelines face multiple challenges, including wax deposition, structural stress concentration, and H 2 S release. Traditional non-destructive testing (NDT) techniques, such as eddy current testing and magnetic flux leakage (MFL), suffer from limitations including low spatial resolution, limited penetration depth, and directional blind spots, making high-resolution and omnidirectional defect identification difficult. Diamond nitrogen-vacancy (NV) centers have shown strong potential for high-precision vector magnetic sensing. However, their application in pipeline inspection remains limited by insufficient environmental adaptability, the lack of quantitative wall-thickness inversion models, and difficulties in large-scale sensor array integration. To address these issues, this study develops a hybrid framework combining NV vector magnetometry with quantum eddy-current tomography. Directional dependence is substantially reduced through a three-phase orthogonal excitation field, as verified by controlled comparisons with single-phase and dual-phase excitation, while deterministically laser-written NV centers integrated with metal lenses enable sensor array implementation. A machine-learning-assisted tomographic reconstruction algorithm is further proposed to convert discrete magnetic measurements into continuous wall-thickness images. The results show a detection accuracy of 61.0% for a controlled 1 μm nominal wall-thickness perturbation and a coherence time of 70.5 μs under 25 nT noise. In the matched field evaluation, the proposed system achieved an overall detection rate of 93.5%, compared with 65.6% for MFL under the tested conditions, while ultrasonic calibration indicated close agreement between reconstructed and reference thicknesses. These findings provide preliminary evidence for the feasibility of NV-based quantitative pipeline inspection under the evaluated conditions.

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Publication Details

Journal
Scientific Reports
Published
2026-10-14
DOI
https://doi.org/10.1038/s41598-026-74322-9
Primary Topic
Non-Destructive Testing Techniques
Type
article
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article

Quantum eddy current wall thickness tomography using nitrogen-vacancy vector magnetometry for onshore crude oil pipeline integrity assessment

Kuan Fu, Pengchao Chen, Rui Li, Xiaoben Liu et al.
Scientific Reports
Non-Destructive Testing Techniques
article

Quantum eddy current wall thickness tomography using nitrogen-vacancy vector magnetometry for onshore crude oil pipeline integrity assessment

Kuan Fu, Pengchao Chen, Rui Li, Xiaoben Liu, Lili Zuo
article en

Abstract

As core infrastructure for global energy distribution, onshore long-distance crude oil pipelines face multiple challenges, including wax deposition, structural stress concentration, and H 2 S release. Traditional non-destructive testing (NDT) techniques, such as eddy current testing and magnetic flux leakage (MFL), suffer from limitations including low spatial resolution, limited penetration depth, and directional blind spots, making high-resolution and omnidirectional defect identification difficult. Diamond nitrogen-vacancy (NV) centers have shown strong potential for high-precision vector magnetic sensing. However, their application in pipeline inspection remains limited by insufficient environmental adaptability, the lack of quantitative wall-thickness inversion models, and difficulties in large-scale sensor array integration. To address these issues, this study develops a hybrid framework combining NV vector magnetometry with quantum eddy-current tomography. Directional dependence is substantially reduced through a three-phase orthogonal excitation field, as verified by controlled comparisons with single-phase and dual-phase excitation, while deterministically laser-written NV centers integrated with metal lenses enable sensor array implementation. A machine-learning-assisted tomographic reconstruction algorithm is further proposed to convert discrete magnetic measurements into continuous wall-thickness images. The results show a detection accuracy of 61.0% for a controlled 1 μm nominal wall-thickness perturbation and a coherence time of 70.5 μs under 25 nT noise. In the matched field evaluation, the proposed system achieved an overall detection rate of 93.5%, compared with 65.6% for MFL under the tested conditions, while ultrasonic calibration indicated close agreement between reconstructed and reference thicknesses. These findings provide preliminary evidence for the feasibility of NV-based quantitative pipeline inspection under the evaluated conditions.

Scientific Reports
China University of Petroleum, Beijing (CN)
Openalex Percentile: Top 23%
Non-Destructive Testing Techniques
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