PhyG-Net: A Physics-Informed Adaptive Regime-Aware Gating Network for long-term temperature forecasting in biomass boilers

Accurate long-term forecasting of outlet water temperature is a prerequisite for the intelligent operation and fault diagnosis of biomass boilers. However, industrial thermal systems exhibit a “dual characteristic” dilemma: significant thermal inertia during steady states and high-frequency fluctuations during combustion disturbances. Existing deep learning models predominantly employ static feature fusion strategies, which often fail to adaptively reallocate attention, leading to significant phase lags and “physically blind” predictions that violate thermodynamic principles. To bridge these gaps, this paper proposes PhyG-Net, a Physics-Informed Adaptive Regime-Aware Gating Network. We design a dual-stream encoder that decouples system dynamics into global inertia (modeled by an inverted Transformer) and local transients (modeled by physically grounded multi-scale convolutions). A novel Adaptive Regime-Aware Gating Mechanism acts as a differentiable switch, enabling seamless transitions between inertia-dominant and transient-dominant regimes based on real-time contexts. Furthermore, a Physics-Informed Curriculum Learning framework progressively enforces velocity and acceleration constraints to ensure thermodynamic consistency. Extensive experiments on a 2.5-ton biomass boiler demonstrate that PhyG-Net achieves state-of-the-art performance, reducing the Mean Squared Error (MSE) by approximately 18.6% compared to the iTransformer backbone at a 192-step horizon. Sensitivity analysis identifies L = 256 as the optimal lookback window based on an empirical “Inverted-U” pattern. Crucially, PhyG-Net effectively mitigates the characteristic 15–20 min phase lag observed in pure Transformers, providing more temporally aligned predictive information for control-oriented decision support and interpretable indicators for unsupervised fault detection.

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Publication Details

Journal
Journal of Process Control
Published
2026-10-13
DOI
https://doi.org/10.1016/j.jprocont.2026.103866
Primary Topic
Fault Detection and Control Systems
Type
article
Field-Weighted Citation Impact
0.00

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article

PhyG-Net: A Physics-Informed Adaptive Regime-Aware Gating Network for long-term temperature forecasting in biomass boilers

Aobo Yang, Hong Zhou, Hongpo Wang, Yongcheng Jiang
Journal of Process Control
Fault Detection and Control Systems
article

PhyG-Net: A Physics-Informed Adaptive Regime-Aware Gating Network for long-term temperature forecasting in biomass boilers

Aobo Yang, Hong Zhou, Hongpo Wang, Yongcheng Jiang
article en

Abstract

Accurate long-term forecasting of outlet water temperature is a prerequisite for the intelligent operation and fault diagnosis of biomass boilers. However, industrial thermal systems exhibit a “dual characteristic” dilemma: significant thermal inertia during steady states and high-frequency fluctuations during combustion disturbances. Existing deep learning models predominantly employ static feature fusion strategies, which often fail to adaptively reallocate attention, leading to significant phase lags and “physically blind” predictions that violate thermodynamic principles. To bridge these gaps, this paper proposes PhyG-Net, a Physics-Informed Adaptive Regime-Aware Gating Network. We design a dual-stream encoder that decouples system dynamics into global inertia (modeled by an inverted Transformer) and local transients (modeled by physically grounded multi-scale convolutions). A novel Adaptive Regime-Aware Gating Mechanism acts as a differentiable switch, enabling seamless transitions between inertia-dominant and transient-dominant regimes based on real-time contexts. Furthermore, a Physics-Informed Curriculum Learning framework progressively enforces velocity and acceleration constraints to ensure thermodynamic consistency. Extensive experiments on a 2.5-ton biomass boiler demonstrate that PhyG-Net achieves state-of-the-art performance, reducing the Mean Squared Error (MSE) by approximately 18.6% compared to the iTransformer backbone at a 192-step horizon. Sensitivity analysis identifies L = 256 as the optimal lookback window based on an empirical “Inverted-U” pattern. Crucially, PhyG-Net effectively mitigates the characteristic 15–20 min phase lag observed in pure Transformers, providing more temporally aligned predictive information for control-oriented decision support and interpretable indicators for unsupervised fault detection.

Journal of Process ControlVol. 167
Tianjin Agricultural University (CN), Ministry of Agriculture and Rural Affairs (CN)
Tianjin Agricultural University
Openalex Percentile: Top 17%
Fault Detection and Control Systems
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