A Holistic Lifecycle-Oriented Analysis of High-Performance Lithium-Ion Batteries: Aging, Advanced Diagnostics, Thermal Management, and Digitalized Education
Lithium-ion batteries (LIBs) have become central to modern energy storage systems, yet their increasing material and electrochemical complexity introduces significant challenges across their entire lifecycle. During first-life operation, high-performance applications such as fast charging require advanced and adaptive battery management systems (BMS) capable of real-time control, thermal regulation, and safety assurance. As batteries age, performance degradation mechanisms such as capacity fade, impedance growth, and thermal imbalance necessitate sophisticated diagnostic techniques, state-of-health estimation, and robust balancing strategies to enable reliable second-life applications. Given this growing complexity, traditional hardware-based training and evaluation methods are no longer sufficient. Instead, there is a critical need for data-driven, physics-informed digital environments that replicate real-world battery behavior. Digital twin frameworks and virtual battery laboratories provide a safe, scalable, and interactive platform for both system optimization and workforce education. This paper proposes a unified, three-tier framework encompassing a physical aging layer, a custom edge-computing hardware layer, and a virtual reality educational layer to achieve holistic lifecycle battery management. Within the physical-aging layer, spinel LiMn2O4 (LMO) is used as a chemistry-specific case study linking cathode degradation mechanisms and materials-level mitigation strategies to full-cell lifecycle behavior.
Authors
- Alexander Popp (ORCID: https://orcid.org/0000-0002-9898-9456)
- Benedikt Schmuelling (ORCID: https://orcid.org/0000-0002-1050-5278)
- Heiko Fechtner (ORCID: https://orcid.org/0000-0002-2132-929X)
- Abdallah Mostafa
- Kheireddine Tekaya
- Nicole Klewicz
- Thomas Brueggemann
- Maniteja Boya (ORCID: https://orcid.org/0009-0001-8049-157X)
Institutions
- University of Wuppertal (DE)
- Wuppertal Institute for Climate, Environment and Energy (DE)
Publication Details
- Journal
- Energies
- Published
- 2026-10-09
- DOI
- https://doi.org/10.3390/en19204765
- Primary Topic
- Advanced Battery Technologies Research
- Type
- article
- Field-Weighted Citation Impact
- 0.00