Hierarchical Chemical Ordering Enables Ultra‐Efficient Strengthening and Multifunctionality

Modern alloy design increasingly seeks substantial strengthening with minimal alloying to improve sustainability while preserving or enhancing matrix functionality, an imperative for high-end applications like biodegradable implants. Yet for over half a century, strengthening has relied on introducing intensive defects via heavy alloying to impede dislocations; unfortunately, those defects inevitably induce functional degradation, producing a persistent strength-functionality trade-off. Here, we transform grain boundary (GB) sliding, typically a source of softening, into an ultra-efficient strengthening mechanism via engineered hierarchical chemical ordering (HCO). In a model biodegradable near-pure Zn alloy with only 0.17 at.% solute (Zn-0.12Mg-0.05Mn), yield strength increases tenfold to 350 MPa and represents the largest gain for ultra-lean alloys below 0.5 at.% while exceeding clinical benchmarks. The alloy delivers 32% elongation and uniform biodegradation that exceeds even what was long considered exclusive to pure metals, with 10%-37% higher cell viability, 38% enhanced wound healing, and uncompromised electrical conductivity. The HCO achieves dual-range strengthening as intragranular Mn-rich nanoclusters elevate GB motion stress by ∼164% through long-range suppression of stress relaxation, while Mg segregation at GBs increases critical sliding stress by ∼600% via short-range pinning. This mechanism bypasses traditional strength-functionality trade-offs, establishing a new design paradigm for ultra-lean, high-performance alloys.

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Publication Details

Journal
Advanced Materials
Published
2026-10-08
DOI
https://doi.org/10.1002/adma.75336
Primary Topic
Magnesium Alloys: Properties and Applications
Type
article
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article

Hierarchical Chemical Ordering Enables Ultra‐Efficient Strengthening and Multifunctionality

Fu‐Zhi Dai, Zhaoping Lü, Gaowu W. Qin, Zhang‐Zhi Shi et al.
Advanced Materials
Magnesium Alloys: Properties and Applications
article

Hierarchical Chemical Ordering Enables Ultra‐Efficient Strengthening and Multifunctionality

Fu‐Zhi Dai, Zhaoping Lü, Gaowu W. Qin, Zhang‐Zhi Shi, Yufeng Zheng, Yang He, Haijun Zhang, Lu‐Ning Wang, Yandong Wang, Yan Tang, Meng Li, Yu‐Bo Huang, Jian‐Xin Hou, Shi‐Lei Li, Yi‐Nan Wang
article en

Abstract

Modern alloy design increasingly seeks substantial strengthening with minimal alloying to improve sustainability while preserving or enhancing matrix functionality, an imperative for high-end applications like biodegradable implants. Yet for over half a century, strengthening has relied on introducing intensive defects via heavy alloying to impede dislocations; unfortunately, those defects inevitably induce functional degradation, producing a persistent strength-functionality trade-off. Here, we transform grain boundary (GB) sliding, typically a source of softening, into an ultra-efficient strengthening mechanism via engineered hierarchical chemical ordering (HCO). In a model biodegradable near-pure Zn alloy with only 0.17 at.% solute (Zn-0.12Mg-0.05Mn), yield strength increases tenfold to 350 MPa and represents the largest gain for ultra-lean alloys below 0.5 at.% while exceeding clinical benchmarks. The alloy delivers 32% elongation and uniform biodegradation that exceeds even what was long considered exclusive to pure metals, with 10%-37% higher cell viability, 38% enhanced wound healing, and uncompromised electrical conductivity. The HCO achieves dual-range strengthening as intragranular Mn-rich nanoclusters elevate GB motion stress by ∼164% through long-range suppression of stress relaxation, while Mg segregation at GBs increases critical sliding stress by ∼600% via short-range pinning. This mechanism bypasses traditional strength-functionality trade-offs, establishing a new design paradigm for ultra-lean, high-performance alloys.

Advanced Materials
Shanghai Medical College of Fudan University (CN), Peking University (CN), Fudan University (CN), Beijing Academy of Artificial Intelligence (CN), Ministry of Education (KR), Shanghai Tenth People's Hospital (CN), State Key Laboratory for Advanced Metals and Materials, Liaoning Academy of Materials, Northeastern University (CN), University of Science and Technology Beijing (CN)
Openalex Percentile: Top 28%
Magnesium Alloys: Properties and Applications
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