A lightweight evidence-guided acoustic diagnostic network for automotive component fault detection in maintenance scenarios

Non-contact acoustic diagnosis is attractive for automotive maintenance because abnormal sounds can be recorded without installing additional sensors on compact or inaccessible components. Practical service recordings, however, are affected by low-frequency dominance, transient impacts, device differences, propagation paths, and background noise. This study proposes a lightweight evidence-guided convolutional neural network (CNN)-graph convolutional network (GCN) for 12-class automotive component acoustic fault detection. Long-window short-time Fourier transform (STFT), short-window STFT, and log-Mel spectrograms are combined as a three-channel time-frequency representation to preserve low-frequency spectral details, impact-related temporal changes, and perceptual acoustic information. A dual-branch network is then used: the CNN branch extracts local time-frequency textures, while the GCN branch treats temporal frames as graph nodes and constructs a sample-adaptive Top-K graph to model non-local temporal relations. To reduce dependence on noise-related shortcuts, a frequency-band attribution-prior loss is introduced using class-specific fault-sensitive bands estimated from the training data. Under a source-group-level evaluation protocol, the proposed model achieves 0.9749 segment-level accuracy, 0.9749 macro- F 1, and 0.9976 macro-AUC on an independent test set. Ablation, noise robustness, and prototype deployment tests indicate the value of the proposed representation, local-global architecture, and evidence-guided loss for maintenance-oriented acoustic diagnosis.

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Publication Details

Journal
Proceedings of the Institution of Mechanical Engineers Part D Journal of Automobile Engineering
Published
2026-09-25
DOI
https://doi.org/10.1177/09544070261487501
Primary Topic
Machine Fault Diagnosis Techniques
Type
article
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article

A lightweight evidence-guided acoustic diagnostic network for automotive component fault detection in maintenance scenarios

宁大勇, Jiaoyi Hou, Ming Yi, Bowen Si et al.
Proceedings of the Institution of Mechanical Engineers Part D Journal of Automobile Engineering
Machine Fault Diagnosis Techniques
article

A lightweight evidence-guided acoustic diagnostic network for automotive component fault detection in maintenance scenarios

宁大勇, Jiaoyi Hou, Ming Yi, Bowen Si, Jianhua Geng, Zhilei Liu, Fengrui Zhang, Yongjun Gong
article en

Abstract

Non-contact acoustic diagnosis is attractive for automotive maintenance because abnormal sounds can be recorded without installing additional sensors on compact or inaccessible components. Practical service recordings, however, are affected by low-frequency dominance, transient impacts, device differences, propagation paths, and background noise. This study proposes a lightweight evidence-guided convolutional neural network (CNN)-graph convolutional network (GCN) for 12-class automotive component acoustic fault detection. Long-window short-time Fourier transform (STFT), short-window STFT, and log-Mel spectrograms are combined as a three-channel time-frequency representation to preserve low-frequency spectral details, impact-related temporal changes, and perceptual acoustic information. A dual-branch network is then used: the CNN branch extracts local time-frequency textures, while the GCN branch treats temporal frames as graph nodes and constructs a sample-adaptive Top-K graph to model non-local temporal relations. To reduce dependence on noise-related shortcuts, a frequency-band attribution-prior loss is introduced using class-specific fault-sensitive bands estimated from the training data. Under a source-group-level evaluation protocol, the proposed model achieves 0.9749 segment-level accuracy, 0.9749 macro- F 1, and 0.9976 macro-AUC on an independent test set. Ablation, noise robustness, and prototype deployment tests indicate the value of the proposed representation, local-global architecture, and evidence-guided loss for maintenance-oriented acoustic diagnosis.

Proceedings of the Institution of Mechanical Engineers Part D Journal of Automobile Engineering
Dalian Maritime University (CN)
Industry, innovation and infrastructure
Openalex Percentile: Top 16%
Machine Fault Diagnosis Techniques
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A lightweight evidence-guided acoustic diagnostic network for automotive component fault detection in maintenance scenarios — 宁大勇, Jiaoyi Hou, et al. · Proceedings of the Institution of Mechanical Engineers Part D Journal of Automobile Engineering (2026) | TGRS Research Map | TGRS