A review on supercritical carbon dioxide-assisted processing of flexible and stretchable electronic materials

Stretchable and flexible electronics enable wearable, biomedical, and soft robotic devices, but are constrained by convectional solvent-based fabrication. Supercritical carbon dioxide (scCO 2 ) provides a sustainable processing medium with adjustable properties like high diffusivity and residue-free nature. This review outlines recent advancements in scCO 2 -assisted impregnation, deposition, foaming, and patterning strategies, their impact on material and device performance, current challenges, and future opportunities for scalable, environmentally sustainable manufacturing of next-generation stretchable electronics.

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Publication Details

Journal
npj Soft Matter
Published
2026-09-25
DOI
https://doi.org/10.1038/s44431-026-00046-5
Primary Topic
Polymer Foaming and Composites
Type
article
Field-Weighted Citation Impact
0.00
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article

A review on supercritical carbon dioxide-assisted processing of flexible and stretchable electronic materials

Debashis Kundu, Sumit Gajanan Neve
npj Soft Matter
Polymer Foaming and Composites
article

A review on supercritical carbon dioxide-assisted processing of flexible and stretchable electronic materials

Debashis Kundu, Sumit Gajanan Neve
article en

Abstract

Stretchable and flexible electronics enable wearable, biomedical, and soft robotic devices, but are constrained by convectional solvent-based fabrication. Supercritical carbon dioxide (scCO 2 ) provides a sustainable processing medium with adjustable properties like high diffusivity and residue-free nature. This review outlines recent advancements in scCO 2 -assisted impregnation, deposition, foaming, and patterning strategies, their impact on material and device performance, current challenges, and future opportunities for scalable, environmentally sustainable manufacturing of next-generation stretchable electronics.

npj Soft MatterVol. 2(1)
Institute of Chemical Technology (IN)
Responsible consumption and production
Openalex Percentile: Top 24%
Polymer Foaming and Composites
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