Ultrathin ZSM-5 zeolite nanocrystals synthesized from purely inorganic precursors

Ultrathin zeolite nanocrystals offer distinct advantages in catalysis, adsorption, and separation due to their enhanced exposure of crystal facets and improved molecular diffusion. The synthesis of ultrathin zeolites via template-free and additive-free approaches is highly desirable for sustainable and scalable production, yet remains a longstanding challenge. ZSM-5 nanosheets with a b-axis thickness as small as 10 nm were synthesized via seed-assisted crystallization in a purely inorganic aluminosilicate medium, without the use of organic templates, fluoride, or other additives. The influence of Silicalite-1 seed treatment history, a previously overlooked parameter on ZSM-5 crystallization was systematically investigated. The presence or absence of occluded organic template within the seeds critically modulates crystal morphology by affecting surface dissolution and secondary nucleation at the seed surface. Catalytic testing in methanol conversion indicates that, although structural variations due to nanoscale dimensions are minimal, differences in crystal morphology significantly influence catalytic selectivity. These findings underscore the crucial role of morphology control in tailoring the catalytic performance of zeolites.

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Publication Details

Journal
CHINESE JOURNAL OF CATALYSIS (CHINESE VERSION)
Published
2026-09-24
DOI
https://doi.org/10.1016/s1872-2067(26)65176-5
Primary Topic
Zeolite Catalysis and Synthesis
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article
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article

Ultrathin ZSM-5 zeolite nanocrystals synthesized from purely inorganic precursors

Hongman Sun, Nourrdine Chaouati, Honghai Liu, Svetlana Mintova et al.
CHINESE JOURNAL OF CATALYSIS (CHINESE VERSION)
Zeolite Catalysis and Synthesis
article

Ultrathin ZSM-5 zeolite nanocrystals synthesized from purely inorganic precursors

Hongman Sun, Nourrdine Chaouati, Honghai Liu, Svetlana Mintova, Libin Kang, Hongjuan Zhao, Zhengxing Qin, Zifeng Yan, Jiaqi Zhao, Natsuko Asano, Camille Longue, Eddy Dib, Peiyu Shen, Xiao Chen, Shutao Xu, Gabriel Rueff, Ludovic Pinard, Ruizhe Zhang, Shunsuke Asahin, Jiujiang Wang
article en

Abstract

Ultrathin zeolite nanocrystals offer distinct advantages in catalysis, adsorption, and separation due to their enhanced exposure of crystal facets and improved molecular diffusion. The synthesis of ultrathin zeolites via template-free and additive-free approaches is highly desirable for sustainable and scalable production, yet remains a longstanding challenge. ZSM-5 nanosheets with a b-axis thickness as small as 10 nm were synthesized via seed-assisted crystallization in a purely inorganic aluminosilicate medium, without the use of organic templates, fluoride, or other additives. The influence of Silicalite-1 seed treatment history, a previously overlooked parameter on ZSM-5 crystallization was systematically investigated. The presence or absence of occluded organic template within the seeds critically modulates crystal morphology by affecting surface dissolution and secondary nucleation at the seed surface. Catalytic testing in methanol conversion indicates that, although structural variations due to nanoscale dimensions are minimal, differences in crystal morphology significantly influence catalytic selectivity. These findings underscore the crucial role of morphology control in tailoring the catalytic performance of zeolites.

CHINESE JOURNAL OF CATALYSIS (CHINESE VERSION)Vol. 89
Centre National de la Recherche Scientifique (FR), JEOL (Japan) (JP), Beijing Institute of Petrochemical Technology (CN), Dalian Institute of Chemical Physics (CN), École Nationale Supérieure d'Ingénieurs de Caen (FR), Chinese Academy of Sciences (CN), Advanced Institute of Materials Science (JP), Laboratoire Catalyse et Spectrochimie (FR), Dalian National Laboratory for Clean Energy (CN), China University of Petroleum, East China (CN), Tokyo Metropolitan University (JP), Université de Caen Normandie (FR), Tsinghua University (CN)
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Openalex Percentile: Top 26%
Zeolite Catalysis and Synthesis
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