A Macro-Anchored Physics-Informed GAN for RUL Prediction Under Continuous Block Missing Data

Continuous block missingness in condition monitoring data poses a major challenge to the reliability of Remaining Useful Life (RUL) prediction for industrial equipment. Existing frameworks, including direct prediction from incomplete observations and decoupled two-stage imputation–prediction pipelines, suffer from a noticeable performance decline under prolonged data voids. Although Generative Adversarial Network (GAN)-based generative models have shown promise in data repair, they remain limited by dimensionality contamination from fixed-dimension architectures, purely data-driven over-smoothing that does not explicitly account for physical degradation laws, the difficulty of capturing instance-specific heterogeneous degradation signatures, and limited characterization of downstream predictive epistemic uncertainty under reconstructed inputs. To address these limitations, we propose a two-stage reconstruction–prognosis framework with uncertainty-aware downstream prediction, integrating two core modules: a Macro-Anchored Physics-Informed Generative Adversarial Network (MAP-GAN) tailored for missing sequence reconstruction, and an Attention-Bidirectional Long Short-Term Memory network integrated with Monte Carlo Dropout (Attention-BiLSTM-MCD) for uncertainty-aware prognosis, which provides an empirical estimate of predictive uncertainty under reconstructed inputs and produces RUL estimates with probabilistic intervals. Specifically, a macro-anchored micro-window generator confines the receptive field to mitigate dimensionality contamination; degradation-informed physical constraints are embedded into the adversarial objective to encourage the synthesized trajectories to satisfy physical degradation constraints; an encoder-guided latent space inversion mechanism adaptively captures individual-specific degradation patterns; and the Attention-BiLSTM-MCD approximates epistemic uncertainty to support prognostic reliability. The effectiveness of the proposed method is examined on a lithium-ion battery dataset with continuous block missingness, and is further verified through missing-pattern sensitivity analyses (missing ratios of 20–60% and early/late missing positions), physics-constraint term-wise ablation with weight sensitivity, an uncertainty-calibration analysis, and an external validation on a second, independent battery dataset.

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Publication Details

Journal
Sensors
Published
2026-09-24
DOI
https://doi.org/10.3390/s26196051
Primary Topic
Advanced Battery Technologies Research
Type
article
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article

A Macro-Anchored Physics-Informed GAN for RUL Prediction Under Continuous Block Missing Data

Zhengxin Zhang, Jianxun Zhang, Xiaosheng Si, Dangbo Du et al.
Sensors
Advanced Battery Technologies Research
article

A Macro-Anchored Physics-Informed GAN for RUL Prediction Under Continuous Block Missing Data

Zhengxin Zhang, Jianxun Zhang, Xiaosheng Si, Dangbo Du, Yongkang Peng
article en

Abstract

Continuous block missingness in condition monitoring data poses a major challenge to the reliability of Remaining Useful Life (RUL) prediction for industrial equipment. Existing frameworks, including direct prediction from incomplete observations and decoupled two-stage imputation–prediction pipelines, suffer from a noticeable performance decline under prolonged data voids. Although Generative Adversarial Network (GAN)-based generative models have shown promise in data repair, they remain limited by dimensionality contamination from fixed-dimension architectures, purely data-driven over-smoothing that does not explicitly account for physical degradation laws, the difficulty of capturing instance-specific heterogeneous degradation signatures, and limited characterization of downstream predictive epistemic uncertainty under reconstructed inputs. To address these limitations, we propose a two-stage reconstruction–prognosis framework with uncertainty-aware downstream prediction, integrating two core modules: a Macro-Anchored Physics-Informed Generative Adversarial Network (MAP-GAN) tailored for missing sequence reconstruction, and an Attention-Bidirectional Long Short-Term Memory network integrated with Monte Carlo Dropout (Attention-BiLSTM-MCD) for uncertainty-aware prognosis, which provides an empirical estimate of predictive uncertainty under reconstructed inputs and produces RUL estimates with probabilistic intervals. Specifically, a macro-anchored micro-window generator confines the receptive field to mitigate dimensionality contamination; degradation-informed physical constraints are embedded into the adversarial objective to encourage the synthesized trajectories to satisfy physical degradation constraints; an encoder-guided latent space inversion mechanism adaptively captures individual-specific degradation patterns; and the Attention-BiLSTM-MCD approximates epistemic uncertainty to support prognostic reliability. The effectiveness of the proposed method is examined on a lithium-ion battery dataset with continuous block missingness, and is further verified through missing-pattern sensitivity analyses (missing ratios of 20–60% and early/late missing positions), physics-constraint term-wise ablation with weight sensitivity, an uncertainty-calibration analysis, and an external validation on a second, independent battery dataset.

SensorsVol. 26(19)
PLA Rocket Force University of Engineering (CN)
Openalex Percentile: Top 20%
Advanced Battery Technologies Research
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