Direct Recycling of Lithium‐Ion Batteries With Aqueous Relithiation: Mechanistic Insights and Recent Advances

ABSTRACT This review explores the advances and challenges in direct recycling of lithium‐ion battery (LiB) cathode materials via aqueous relithiation (AR), with emphasis on the thermodynamic and kinetic factors governing lithium migration and reintegration into degraded active materials across ternary layered oxides, olivine, and spinel crystal structures. While aqueous treatments, mainly hydrothermal relithiation (HR), demonstrate strong potential for restoring electrochemical performance, scalability remains a critical barrier. The advantages and limitations of batch studies in defining thermodynamic boundaries are evaluated, and pathways toward continuous processing, compositional upcycling to emerging chemistries, and standardized impurity reporting are proposed. The success of this method further relies on effective cathode sorting, advanced data‐driven process controls, and the establishment of unified benchmarks to enable fair comparison across studies. Ultimately, aqueous relithiation lies at the intersection of scientific discovery and industrial application, where operational boundaries, logistical frameworks, and regulatory alignment will shape its transition into industry.

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Publication Details

Journal
Advanced Materials
Published
2026-09-22
DOI
https://doi.org/10.1002/adma.75071
Primary Topic
Extraction and Separation Processes
Type
article
Field-Weighted Citation Impact
0.00
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article

Direct Recycling of Lithium‐Ion Batteries With Aqueous Relithiation: Mechanistic Insights and Recent Advances

Maura C. Appleberry, Hongpeng Gao, Qingyang Yin, Zheng Chen et al.
Advanced Materials
Extraction and Separation Processes
article

Direct Recycling of Lithium‐Ion Batteries With Aqueous Relithiation: Mechanistic Insights and Recent Advances

Maura C. Appleberry, Hongpeng Gao, Qingyang Yin, Zheng Chen, Jiao Lin
article en

Abstract

ABSTRACT This review explores the advances and challenges in direct recycling of lithium‐ion battery (LiB) cathode materials via aqueous relithiation (AR), with emphasis on the thermodynamic and kinetic factors governing lithium migration and reintegration into degraded active materials across ternary layered oxides, olivine, and spinel crystal structures. While aqueous treatments, mainly hydrothermal relithiation (HR), demonstrate strong potential for restoring electrochemical performance, scalability remains a critical barrier. The advantages and limitations of batch studies in defining thermodynamic boundaries are evaluated, and pathways toward continuous processing, compositional upcycling to emerging chemistries, and standardized impurity reporting are proposed. The success of this method further relies on effective cathode sorting, advanced data‐driven process controls, and the establishment of unified benchmarks to enable fair comparison across studies. Ultimately, aqueous relithiation lies at the intersection of scientific discovery and industrial application, where operational boundaries, logistical frameworks, and regulatory alignment will shape its transition into industry.

Advanced Materials
University of San Diego (US), University of California San Diego (US)
Industry, innovation and infrastructure
Openalex Percentile: Top 20%
Extraction and Separation Processes
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