On the Processing of a Powder Metallurgy Low-Cost Ti Alloy via Different Induction Sintering Strategies

Reducing the cost of Ti alloys, both from a processing and compositional point of view, is a pathway forward for harnessing more extensively the industrial and environmental benefits associated with their uses, and it is an outstanding manufacturing challenge. Thus, this study investigated the manufacturing of a low-cost Ti alloy using different induction sintering strategies where both aspects are designed to reduce the final cost. The primary conclusion is that induction sintering of Ti alloys by cycling the temperature above and below the allotropic phase transformation (i.e., beta transus) suffices for the need for high green density values, which are commonly achieved using more expensive methods. This is due to faster densification kinetics. The fast uniform heating of the alloys leads to homogenous pore distribution in the entire volume and the dissolution of the alloying elements, especially during cycling sintering due to the fine particle size of the alloying elements. Consequently, despite the low homologous sintering temperatures used, the induction sintered low-cost Ti alloys do not fail catastrophically, although the ability to sustain plastic deformation is affected by the features of the residual porosity.