Harnessing solvent regeneration to spontaneously engineer a multifunctional interphase for high-energy-density flexible zinc batteries

Gel electrolytes hold considerable promise for flexible aqueous zinc batteries, yet simultaneously achieving mechanical robustness, ultrathin form factors, and dendrite-free zinc deposition remains a formidable challenge. Here, we report a cellulose-based gel electrolyte featuring a spontaneously self-assembled functional interfacial layer (FIL) that forms in situ during a single-step solvent regeneration process, requiring no additional fabrication procedures. The FIL consists of zinc hydroxide sulfate, with a deep eutectic solvent adsorbed on its surface, serves as an artificial solid–electrolyte interphase that displaces interfacial water, lowers the Zn 2+ desolvation energy barrier from 31.59 to 14.26 kJ mol −1 , and directs uniform ion flux to promote (002)-textured planar zinc deposition. Concurrently, Zn 2+ -mediated crosslinking of the cellulose network decouples mechanical strength from electrolyte thickness, yielding ultrathin (60 μm) membranes with enhanced tensile strength. The resulting electrolyte exhibits a high Zn 2+ transference number of 0.84, a widened electrochemical stability window of 1.89 V, and markedly suppressed interfacial corrosion. These attributes enable Zn||Zn symmetric cells to cycle stably for over 1200 h, Zn||Cu cells to maintain a Coulombic efficiency exceeding 98.5% over 600 cycles, and Zn||V 2 O 5 full cells to retain 77.1% capacity after 1000 cycles. When assembled into a flexible pouch configuration, the device delivers energy densities of 184.5 Wh L −1 and 143.2 Wh kg −1 while withstanding bending, puncturing, and cutting without thermal runaway. This work establishes a scalable paradigm for engineering multifunctional interphases through gel regeneration, offering a generalizable route toward safe, high-performance flexible aqueous batteries.

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Journal
Journal of Power Sources
Published
2026-09-19
DOI
https://doi.org/10.1016/j.jpowsour.2026.241546
Primary Topic
Advanced battery technologies research
Type
article
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article

Harnessing solvent regeneration to spontaneously engineer a multifunctional interphase for high-energy-density flexible zinc batteries

Jiangkai Bao, Jichao Zhai, Wenyuan Chen, Yiran Liu et al.
Journal of Power Sources
Advanced battery technologies research
article

Harnessing solvent regeneration to spontaneously engineer a multifunctional interphase for high-energy-density flexible zinc batteries

Jiangkai Bao, Jichao Zhai, Wenyuan Chen, Yiran Liu, Lei Wang, 林煜軒, Yu Zong, Xinghao Li, Guodong Ren, Junmeng Zhao
article en

Abstract

Gel electrolytes hold considerable promise for flexible aqueous zinc batteries, yet simultaneously achieving mechanical robustness, ultrathin form factors, and dendrite-free zinc deposition remains a formidable challenge. Here, we report a cellulose-based gel electrolyte featuring a spontaneously self-assembled functional interfacial layer (FIL) that forms in situ during a single-step solvent regeneration process, requiring no additional fabrication procedures. The FIL consists of zinc hydroxide sulfate, with a deep eutectic solvent adsorbed on its surface, serves as an artificial solid–electrolyte interphase that displaces interfacial water, lowers the Zn 2+ desolvation energy barrier from 31.59 to 14.26 kJ mol −1 , and directs uniform ion flux to promote (002)-textured planar zinc deposition. Concurrently, Zn 2+ -mediated crosslinking of the cellulose network decouples mechanical strength from electrolyte thickness, yielding ultrathin (60 μm) membranes with enhanced tensile strength. The resulting electrolyte exhibits a high Zn 2+ transference number of 0.84, a widened electrochemical stability window of 1.89 V, and markedly suppressed interfacial corrosion. These attributes enable Zn||Zn symmetric cells to cycle stably for over 1200 h, Zn||Cu cells to maintain a Coulombic efficiency exceeding 98.5% over 600 cycles, and Zn||V 2 O 5 full cells to retain 77.1% capacity after 1000 cycles. When assembled into a flexible pouch configuration, the device delivers energy densities of 184.5 Wh L −1 and 143.2 Wh kg −1 while withstanding bending, puncturing, and cutting without thermal runaway. This work establishes a scalable paradigm for engineering multifunctional interphases through gel regeneration, offering a generalizable route toward safe, high-performance flexible aqueous batteries.

Journal of Power SourcesVol. 696
South China University of Technology (CN)
Affordable and clean energy
Openalex Percentile: Top 20%
Advanced battery technologies research
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