Geometric Design Consistency Evaluation Criteria for Horizontal Curves on Two-Lane Rural Highways Based on Vehicle Stability

Rollovers are among the most severe road crashes, often leading to high fatalities and significant property damage, as reported by government and insurance agencies. This study investigates the impact of curve geometry and loading conditions on the rollover stability of a two-axle truck using validated vehicle dynamics simulations. The research highlights the importance of providing adequate curve radii and shows that larger radii are required to ensure design consistency. The study reveals that a 1 cm increase in center-of-gravity height results in a 0.82% decrease in the margin of safety against rollover, and that loading the truck to 93.75% of its full capacity over an equivalent platform length is the most critical loading condition in terms of rollover stability. To enhance safety, predictive models for lateral acceleration are developed along with geometric design consistency evaluation criteria based on vehicle rollover stability. Design guidelines for consistent curve design are also proposed. These models and criteria guide strategic improvements in road geometry, including optimized placement of rollover caution signage and targeted infrastructure refinements. The study underscores the need for enhanced curve design standards to improve truck stability and driver comfort while providing essential tools for advancing highway safety and mitigating rollover risks for heavy vehicles.