AI-enabled CVD synthesis, quality control, and autonomous manufacturing of 2D materials

Abstract Two-dimensional materials exhibit extraordinary properties for next-generation electronics, optoelectronics, and biosensors, yet industrial adoption remains limited by challenges in scalable chemical vapor deposition (CVD) synthesis and consistent quality control. This review examines how artificial intelligence (AI) and machine learning (ML) are shifting CVD synthesis from empirical trial-and-error toward data-driven manufacturing. Key engineering bottlenecks address large-area uniformity, nucleation control, batch-to-batch reproducibility, and precursor delivery. ML workflows for feature engineering, predictive modeling, and real-time in situ monitoring were also reviewed, while AI-assisted quality control via Raman/photoluminescence classification (random forest, XGBoost) and CNN-based image analysis is discussed alongside emerging autonomous laboratories, closed-loop feedback, and FAIR data ecosystems, offering a practical roadmap for reliable, reproducible 2D material manufacturing.

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Publication Details

Journal
npj Advanced Manufacturing
Published
2026-09-18
DOI
https://doi.org/10.1038/s44334-026-00109-5
Primary Topic
Machine Learning in Materials Science
Type
article
Field-Weighted Citation Impact
0.00

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article

AI-enabled CVD synthesis, quality control, and autonomous manufacturing of 2D materials

Juyoung Leem, Varin Kansal, Premesh Mistry, Victoria Estrada et al.
npj Advanced Manufacturing
Machine Learning in Materials Science
article

AI-enabled CVD synthesis, quality control, and autonomous manufacturing of 2D materials

Juyoung Leem, Varin Kansal, Premesh Mistry, Victoria Estrada, Musa Ibne Mannan
article en

Abstract

Abstract Two-dimensional materials exhibit extraordinary properties for next-generation electronics, optoelectronics, and biosensors, yet industrial adoption remains limited by challenges in scalable chemical vapor deposition (CVD) synthesis and consistent quality control. This review examines how artificial intelligence (AI) and machine learning (ML) are shifting CVD synthesis from empirical trial-and-error toward data-driven manufacturing. Key engineering bottlenecks address large-area uniformity, nucleation control, batch-to-batch reproducibility, and precursor delivery. ML workflows for feature engineering, predictive modeling, and real-time in situ monitoring were also reviewed, while AI-assisted quality control via Raman/photoluminescence classification (random forest, XGBoost) and CNN-based image analysis is discussed alongside emerging autonomous laboratories, closed-loop feedback, and FAIR data ecosystems, offering a practical roadmap for reliable, reproducible 2D material manufacturing.

npj Advanced Manufacturing
The University of Texas at Dallas (US)
University of Texas at Dallas
Openalex Percentile: Top 24%
Machine Learning in Materials Science
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AI-enabled CVD synthesis, quality control, and autonomous manufacturing of 2D materials — Juyoung Leem, Varin Kansal, et al. · npj Advanced Manufacturing (2026) | TGRS Research Map | TGRS