Recent advances of non-noble metal catalysts for efficient water electrolysis: types of water reactors, reaction mechanisms, and catalyst categories

Electrocatalytic water splitting offers a sustainable pathway for hydrogen production, yet the high cost and sluggish kinetics of noble-metal catalysts (e.g., Pt, IrO 2 , and RuO 2 ) severely hinder its commercialization. Recently, non-noble metal electrocatalysts have shown excellent activity (η 10 < 200 mV) and long-term stability for water electrolysis, demonstrating potential to replace Ir/Ru-based catalysts. This review analyses non-noble metal electrocatalysts from three dimensions, namely electrolysis reactors, reaction mechanisms, and catalyst design. Focusing on recent advances in catalyst design, we demonstrate that heterostructure construction and interface engineering are effective strategies for enhancing electrocatalytic performance. We also emphasize the role of these strategies in promoting water-splitting kinetics and enhancing long-term stability. It is further emphasized that maintaining long-term stability (>1000 h) at high current densities remains a core bottleneck for industrial applications. Finally, the main challenges and future opportunities of non-noble metal electrocatalysts are discussed.

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Publication Details

Journal
International Journal of Hydrogen Energy
Published
2026-09-18
DOI
https://doi.org/10.1016/j.ijhydene.2026.157461
Primary Topic
Electrocatalysts for Energy Conversion
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article
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Recent advances of non-noble metal catalysts for efficient water electrolysis: types of water reactors, reaction mechanisms, and catalyst categories

Kiran Gupta, Jinlong Zou, Jiang-Bo Huo, Jiantao Li et al.
International Journal of Hydrogen Energy
Electrocatalysts for Energy Conversion
article

Recent advances of non-noble metal catalysts for efficient water electrolysis: types of water reactors, reaction mechanisms, and catalyst categories

Kiran Gupta, Jinlong Zou, Jiang-Bo Huo, Jiantao Li, Rui Cheng, Heng Zhang
article en

Abstract

Electrocatalytic water splitting offers a sustainable pathway for hydrogen production, yet the high cost and sluggish kinetics of noble-metal catalysts (e.g., Pt, IrO 2 , and RuO 2 ) severely hinder its commercialization. Recently, non-noble metal electrocatalysts have shown excellent activity (η 10 < 200 mV) and long-term stability for water electrolysis, demonstrating potential to replace Ir/Ru-based catalysts. This review analyses non-noble metal electrocatalysts from three dimensions, namely electrolysis reactors, reaction mechanisms, and catalyst design. Focusing on recent advances in catalyst design, we demonstrate that heterostructure construction and interface engineering are effective strategies for enhancing electrocatalytic performance. We also emphasize the role of these strategies in promoting water-splitting kinetics and enhancing long-term stability. It is further emphasized that maintaining long-term stability (>1000 h) at high current densities remains a core bottleneck for industrial applications. Finally, the main challenges and future opportunities of non-noble metal electrocatalysts are discussed.

International Journal of Hydrogen EnergyVol. 275
Ministry of Education of the People's Republic of China (CN), Tianjin Chengjian University (CN), University of Lucknow (IN), Amity University (AE), Heilongjiang University (CN)
Clean water and sanitation
Openalex Percentile: Top 29%
Electrocatalysts for Energy Conversion
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Recent advances of non-noble metal catalysts for efficient water electrolysis: types of water reactors, reaction mechanisms, and catalyst categories — Kiran Gupta, Jinlong Zou, et al. · International Journal of Hydrogen Energy (2026) | TGRS Research Map | TGRS