Regularities of the Structure Formation Process in Complex Food Systems During Mixing

An integrated information–energy framework is proposed for assessing boundary kinematic interactions and viscoelastic structure formation during wheat dough mixing in a novel polyhedral chamber. The approach couples spatial boundary velocity fields with non-equilibrium viscous energy dissipation evaluated via thixotropic hysteresis loops. Experimental viscometric measurements conducted at T = 28 °C demonstrated that progressive structural homogenization reduces specific power input from 5143.7 → 4510.2 W/m3, representing a 12.3% energy reduction under investigated operating regimes. Evaluation of thixotropic energy dissipation established an optimal gluten network structuralization time at τ = 3.6 min, which shortens the mixing cycle by 14% compared to conventional processing without inducing overmixing degradation. A generalized Maxwell constitutive model with a distributed relaxation spectrum was calibrated against experimental flow curves, demonstrating high predictive accuracy (R2 > 0.92, agreement exceeding 90%). The proposed framework establishes a quantitative bridge between boundary shear kinematics, macromolecular gluten preservation, and processing energy efficiency, providing a physically sound foundation for designing high-performance mixing equipment.

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Publication Details

Journal
Sustainability
Published
2026-09-16
DOI
https://doi.org/10.3390/su18189508
Primary Topic
Food composition and properties
Type
article
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article

Regularities of the Structure Formation Process in Complex Food Systems During Mixing

Taras Hutsol, В. В. Підлісний, Lyidmila Kiurcheva, Volodymyr Piddubnyi et al.
Sustainability
Food composition and properties
article

Regularities of the Structure Formation Process in Complex Food Systems During Mixing

Taras Hutsol, В. В. Підлісний, Lyidmila Kiurcheva, Volodymyr Piddubnyi, Igor Stadnyk, Maciej Kuboń, Z. Kowalczyk
article en

Abstract

An integrated information–energy framework is proposed for assessing boundary kinematic interactions and viscoelastic structure formation during wheat dough mixing in a novel polyhedral chamber. The approach couples spatial boundary velocity fields with non-equilibrium viscous energy dissipation evaluated via thixotropic hysteresis loops. Experimental viscometric measurements conducted at T = 28 °C demonstrated that progressive structural homogenization reduces specific power input from 5143.7 → 4510.2 W/m3, representing a 12.3% energy reduction under investigated operating regimes. Evaluation of thixotropic energy dissipation established an optimal gluten network structuralization time at τ = 3.6 min, which shortens the mixing cycle by 14% compared to conventional processing without inducing overmixing degradation. A generalized Maxwell constitutive model with a distributed relaxation spectrum was calibrated against experimental flow curves, demonstrating high predictive accuracy (R2 > 0.92, agreement exceeding 90%). The proposed framework establishes a quantitative bridge between boundary shear kinematics, macromolecular gluten preservation, and processing energy efficiency, providing a physically sound foundation for designing high-performance mixing equipment.

SustainabilityVol. 18(18)
University of Agriculture in Krakow (PL), Kamianets-Podіlskyi Ivan Ohiienko National University (UA), Dmytro Motornyi Tavria State Agrotechnological University (UA), Ukrainian Scientific and Research Institute of Ecological Problems (UA), Państwowa Akademia Nauk Stosowanych w Przemyślu (PL), Ternopil Ivan Pului National Technical University (UA)
Affordable and clean energy
Openalex Percentile: Top 12%
Food composition and properties
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