An Open-Source Apparatus for Standardized Static Biomechanical Testing of Hip Implants

This article presents the design, construction, and validation of an open-source apparatus for biomechanical testing of hip implants. The device enables controlled axial loading of implant constructs, addressing common limitations in terms of cost, complexity, and adaptability. The design emphasizes reproducibility, using widely available components and specimen-specific 3D-printed alignment tools, while ensuring high accuracy in load application and displacement measurement. The apparatus replicates physiological stance-phase loading (1.00× body weight (BW) axial, ~1.55× BW abductor, ~2.47× BW joint compression forces). The displacement values obtained by the validated finite element model and the Digital Image Correlation (DIC) technique on cadaveric specimens were compared and a mean displacement difference of 0.17 mm ± 0.09 mm was observed. Detailed build instructions and step-by-step operating protocols are provided, along with access to open-source CAD files. This work aims to facilitate broader access to customized biomechanical testing solutions for orthopedic research and education.

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Publication Details

Journal
Hardware
Published
2026-09-16
DOI
https://doi.org/10.3390/hardware4030018
Primary Topic
Orthopaedic implants and arthroplasty
Type
article
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article

An Open-Source Apparatus for Standardized Static Biomechanical Testing of Hip Implants

Konstantinos Malizos, Charoula Kousiatza, Ilias Stavrakas, Styliani Stergiadou et al.
Hardware
Orthopaedic implants and arthroplasty
article

An Open-Source Apparatus for Standardized Static Biomechanical Testing of Hip Implants

Konstantinos Malizos, Charoula Kousiatza, Ilias Stavrakas, Styliani Stergiadou, Aristeidis Zibis, Athanasios Batagiannis, Stavros K. Kourkoulis, Ermioni D. Pasiou, Iosif Moulinos, Maria Sarkiri, Panagiotis Kontopoulos, Konstantinos Kalkanis, George Banis
article en

Abstract

This article presents the design, construction, and validation of an open-source apparatus for biomechanical testing of hip implants. The device enables controlled axial loading of implant constructs, addressing common limitations in terms of cost, complexity, and adaptability. The design emphasizes reproducibility, using widely available components and specimen-specific 3D-printed alignment tools, while ensuring high accuracy in load application and displacement measurement. The apparatus replicates physiological stance-phase loading (1.00× body weight (BW) axial, ~1.55× BW abductor, ~2.47× BW joint compression forces). The displacement values obtained by the validated finite element model and the Digital Image Correlation (DIC) technique on cadaveric specimens were compared and a mean displacement difference of 0.17 mm ± 0.09 mm was observed. Detailed build instructions and step-by-step operating protocols are provided, along with access to open-source CAD files. This work aims to facilitate broader access to customized biomechanical testing solutions for orthopedic research and education.

HardwareVol. 4(3)
University of Thessaly (GR), National Technical University of Athens (GR), Alexander College (CY), University of West Attica (GR), Cyprus College of Art (CY), Center for Security Studies (GR)
Openalex Percentile: Top 8%
Orthopaedic implants and arthroplasty
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