Design of Real-Time Browser-Based Platform for Thermohydraulic Characterization of a Laboratory Heat Exchanger Using PolyVR

This paper presents a real-time browser-based platform for thermohydraulic characterization of a compact laboratory heating system, developed using the PolyVR research-grade virtual reality engine. Experimental measurements are retrieved at 1 Hz from a cloud-based database and processed via browser-native computational framework that continuously performs thermophysical modeling, hydraulic analysis and energy balance evaluation. The system calculates the rate of heat transfer (h), overall heat transfer coefficient (U), dimensionless numbers (Re, Pr, Gr, Nu), pump performance, heater efficiency and cumulative thermal energy. PolyVR provides the immersive environment in which the partial digital twin functionality is integrated alongside the browser-based thermohydraulic calculations. The whole system includes support for animations regarding flow diagrams, valve state indicators, thermal field visualization and manipulation of system elements. The system architecture is designed to work on desktops, head-mounted devices, as well as in CAVE (cave automatic virtual environment) systems with remote connection made possible via using ngrok tunnels. The experiments were separated into three categories (steady-state, dynamic and validation). Steady-state and dynamic datasets show that the browser computation with PolyVR achieves high-fidelity thermohydraulic analysis similar to that done in laboratory settings. The steady-state and transient datasets illustrate that browser-based computation provides highly accurate thermohydraulic simulation close to that of the laboratory reference computations. For all experiments performed on the platform, the deviation of measurements does not exceed ±0.5 K in temperature, ±5% in flow rate and ±1% in pressure. The energy balance is closed with a deviation of ±2–3%.