High-Temperature wear behavior of FSPed AA6061-SiC nanocomposites: Microstructural strengthening and tribolayer stability

The high-temperature wear behavior of friction stir processed AA6061 and AA6061-SiC nanocomposites was investigated from 25°C to 300°C. The nanocomposite exhibited an 80% reduction in wear loss (quantified as cross-sectional wear area) at 300°C and stable friction, while the unreinforced alloy showed a sharp transition to severe wear above 200°C. Microindentation revealed a sixfold increase in H 3 /Er 2 with SiC addition, indicating a consistent relationship between resistance to plastic deformation and wear performance. SEM/EDS confirmed the formation of stable oxygen- and Si-rich tribolayers in the nanocomposite. These findings suggest potential for consideration in high-temperature tribological applications. The superior performance arises from Hall-Petch and Orowan strengthening combined with enhanced tribolayer stability.

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Journal
Materials Science and Technology
Published
2026-09-12
DOI
https://doi.org/10.1177/02670836261487916
Primary Topic
Aluminum Alloys Composites Properties
Type
article
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article

High-Temperature wear behavior of FSPed AA6061-SiC nanocomposites: Microstructural strengthening and tribolayer stability

Hamidreza Farnoush, Mojtaba Salehi, M. Abedini, Amir Motallebzadeh
Materials Science and Technology
Aluminum Alloys Composites Properties
article

High-Temperature wear behavior of FSPed AA6061-SiC nanocomposites: Microstructural strengthening and tribolayer stability

Hamidreza Farnoush, Mojtaba Salehi, M. Abedini, Amir Motallebzadeh
article en

Abstract

The high-temperature wear behavior of friction stir processed AA6061 and AA6061-SiC nanocomposites was investigated from 25°C to 300°C. The nanocomposite exhibited an 80% reduction in wear loss (quantified as cross-sectional wear area) at 300°C and stable friction, while the unreinforced alloy showed a sharp transition to severe wear above 200°C. Microindentation revealed a sixfold increase in H 3 /Er 2 with SiC addition, indicating a consistent relationship between resistance to plastic deformation and wear performance. SEM/EDS confirmed the formation of stable oxygen- and Si-rich tribolayers in the nanocomposite. These findings suggest potential for consideration in high-temperature tribological applications. The superior performance arises from Hall-Petch and Orowan strengthening combined with enhanced tribolayer stability.

Materials Science and Technology
University of Kashan (IR), Koç University (TR), National University of Singapore (SG), Istanbul Technical University (TR), University of Duisburg-Essen (DE)
Openalex Percentile: Top 20%
Aluminum Alloys Composites Properties
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High-Temperature wear behavior of FSPed AA6061-SiC nanocomposites: Microstructural strengthening and tribolayer stability — Hamidreza Farnoush, Mojtaba Salehi, et al. · Materials Science and Technology (2026) | TGRS Research Map | TGRS