Crease‐Encoded Soft Origami Chambers: A Unified Design‐to‐Fabrication Framework for Low‐Pressure Pneumatic Joints

Soft pneumatic actuation has long been valued for its compliance and safety, but its dependence on vacuum operation or high positive pressures constrains real‐world adoption. This work introduces origami‐based pneumatic chambers that operate at low positive pressures while retaining monolithic softness. By encoding motion directly in crease geometry, we obtain compact joints—prismatic, pivot, and helicoidal—that deliver large and directional deformations without rigid reinforcements or complex assembly steps. Through geometric modeling, finite element simulation, and experimental characterization, we demonstrate that actuation proceeds in two distinct regimes : a geometry‐dominated regime, in which crease kinematics governs the response until unfolding is complete, followed by a material‐driven regime in which hyperelastic membrane stretching dominates. Operating below 15 kPa, the three joints achieve up to 268% axial stretch, 72 (°) bending, and 55 (°) twist. These results establish origami‐based chambers as a versatile route to safe, efficient, and easily manufactured soft linkages across domains where low‐pressure actuation is preferable.

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Publication Details

Journal
Advanced Intelligent Systems
Published
2026-09-11
DOI
https://doi.org/10.1002/aisy.70543
Primary Topic
Advanced Materials and Mechanics
Type
article
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article

Crease‐Encoded Soft Origami Chambers: A Unified Design‐to‐Fabrication Framework for Low‐Pressure Pneumatic Joints

Matteo Cianchetti, Gastone Ciuti, Arianna Menciassi, Mattia Franchi de’ Cavalieri et al.
Advanced Intelligent Systems
Advanced Materials and Mechanics
article

Crease‐Encoded Soft Origami Chambers: A Unified Design‐to‐Fabrication Framework for Low‐Pressure Pneumatic Joints

Matteo Cianchetti, Gastone Ciuti, Arianna Menciassi, Mattia Franchi de’ Cavalieri, Alexia Le Gall
article en

Abstract

Soft pneumatic actuation has long been valued for its compliance and safety, but its dependence on vacuum operation or high positive pressures constrains real‐world adoption. This work introduces origami‐based pneumatic chambers that operate at low positive pressures while retaining monolithic softness. By encoding motion directly in crease geometry, we obtain compact joints—prismatic, pivot, and helicoidal—that deliver large and directional deformations without rigid reinforcements or complex assembly steps. Through geometric modeling, finite element simulation, and experimental characterization, we demonstrate that actuation proceeds in two distinct regimes : a geometry‐dominated regime, in which crease kinematics governs the response until unfolding is complete, followed by a material‐driven regime in which hyperelastic membrane stretching dominates. Operating below 15 kPa, the three joints achieve up to 268% axial stretch, 72 (°) bending, and 55 (°) twist. These results establish origami‐based chambers as a versatile route to safe, efficient, and easily manufactured soft linkages across domains where low‐pressure actuation is preferable.

Advanced Intelligent Systems
Scuola Superiore Sant'Anna (IT)
Openalex Percentile: Top 20%
Advanced Materials and Mechanics
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Crease‐Encoded Soft Origami Chambers: A Unified Design‐to‐Fabrication Framework for Low‐Pressure Pneumatic Joints — Matteo Cianchetti, Gastone Ciuti, et al. · Advanced Intelligent Systems (2026) | TGRS Research Map | TGRS