Kinetic Analysis of Simultaneous Leaching of Lithium, Iron, and Phosphorus from LiFePO4 Cathodes of Spent Batteries

The high-value recovery of valuable components from spent LiFePO4 (LFP) batteries is of considerable significance for both resource recycling and environmental conservation. This study systematically investigates the simultaneous sulfuric acid leaching of Li, Fe, and P from spent LFP cathode materials, integrating process optimization with kinetic analysis. The effects of acid concentration, temperature, and stirring speed on the leaching behavior of Li, Fe, and P were evaluated to elucidate the underlying kinetic mechanisms. The results demonstrated that under optimal conditions—namely, a sulfuric acid concentration of 2.0 mol/L, a leaching temperature of 60 °C, and a stirring speed of 300 r/min—the leaching rates of Li, Fe, and P all exceeded 99.5%. Kinetic analysis revealed a diffusion-controlled leaching mechanism well described by the Avrami model, with a selective dissolution sequence of Li > Fe > P. The leaching of Li, Fe, and P exhibited apparent activation energies of 9.56 kJ/mol, 14.83 kJ/mol, and 12.82 kJ/mol, respectively. These findings provide theoretical support for the leaching and resource recovery of Li, Fe, and P from spent LFP cathode materials.