Compressive Strength Prediction of Red Mud Concrete Using Explainable and Uncertainty-Aware Artificial Intelligence Models

Red mud, an alkaline industrial by-product of alumina refining generated in enormous volumes worldwide, poses a persistent environmental disposal challenge; using it as a partial cement replacement offers a promising route toward more sustainable concrete, but the resulting compressive strength is governed by complex, nonlinear interactions among the mix constituents that conventional empirical and regression-based models struggle to capture accurately. To address this challenge, the present study develops and compares four machine learning and deep learning models, namely the Deep Gradient Boosting Machine (DGBM), the Differentiable Neural Decision Tree (DNDT), Long Short-Term Memory (LSTM), and the Monte Carlo Dropout Neural Network (MCDNN), for the accurate and uncertainty-aware prediction of the compressive strength of red mud concrete. A dataset of 183 data points, compiled from the literature and supplemented with experimental results, was used to capture the influence of red mud content, curing period, and other mix parameters, including cement dosage, water content, and admixture proportions. The data were pre-processed prior to model training, and predictive performance was evaluated using R2, RMSE, MAE, and WMAPE, among other indicators. The results show that the deep learning models outperformed the tree-based models: LSTM achieved the highest accuracy (R2 = 0.942 on the testing dataset), while MCDNN additionally provided reliable uncertainty estimates alongside comparable prediction accuracy; DNDT and DGBM were comparatively less effective. Global sensitivity analysis identified fly ash and water content as the most influential contributors to strength development. By combining rigorous data-driven modeling with sensitivity and uncertainty analysis, this study contributes to the literature a validated, uncertainty-aware deep learning framework for sustainable concrete strength prediction, and offers practical value to the construction industry by providing engineers with a reliable, data-driven tool for optimizing red mud content in concrete mix design, thereby supporting the safe and wider industrial utilization of this problematic waste stream.

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Publication Details

Journal
Buildings
Published
2026-09-10
DOI
https://doi.org/10.3390/buildings16183611
Primary Topic
Bauxite Residue and Utilization
Type
article
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Compressive Strength Prediction of Red Mud Concrete Using Explainable and Uncertainty-Aware Artificial Intelligence Models

Suraparb Keawsawasvong, Divesh Ranjan Kumar, Pradeep Thangavel, Chau Ngoc Dang et al.
Buildings
Bauxite Residue and Utilization
article

Compressive Strength Prediction of Red Mud Concrete Using Explainable and Uncertainty-Aware Artificial Intelligence Models

Suraparb Keawsawasvong, Divesh Ranjan Kumar, Pradeep Thangavel, Chau Ngoc Dang, Peem Nuaklong, Sushmeeta Rani Lal, Prasoon Kumar
article en

Abstract

Red mud, an alkaline industrial by-product of alumina refining generated in enormous volumes worldwide, poses a persistent environmental disposal challenge; using it as a partial cement replacement offers a promising route toward more sustainable concrete, but the resulting compressive strength is governed by complex, nonlinear interactions among the mix constituents that conventional empirical and regression-based models struggle to capture accurately. To address this challenge, the present study develops and compares four machine learning and deep learning models, namely the Deep Gradient Boosting Machine (DGBM), the Differentiable Neural Decision Tree (DNDT), Long Short-Term Memory (LSTM), and the Monte Carlo Dropout Neural Network (MCDNN), for the accurate and uncertainty-aware prediction of the compressive strength of red mud concrete. A dataset of 183 data points, compiled from the literature and supplemented with experimental results, was used to capture the influence of red mud content, curing period, and other mix parameters, including cement dosage, water content, and admixture proportions. The data were pre-processed prior to model training, and predictive performance was evaluated using R2, RMSE, MAE, and WMAPE, among other indicators. The results show that the deep learning models outperformed the tree-based models: LSTM achieved the highest accuracy (R2 = 0.942 on the testing dataset), while MCDNN additionally provided reliable uncertainty estimates alongside comparable prediction accuracy; DNDT and DGBM were comparatively less effective. Global sensitivity analysis identified fly ash and water content as the most influential contributors to strength development. By combining rigorous data-driven modeling with sensitivity and uncertainty analysis, this study contributes to the literature a validated, uncertainty-aware deep learning framework for sustainable concrete strength prediction, and offers practical value to the construction industry by providing engineers with a reliable, data-driven tool for optimizing red mud content in concrete mix design, thereby supporting the safe and wider industrial utilization of this problematic waste stream.

BuildingsVol. 16(18)
Thammasat University (TH), National Institute of Technology Patna (IN), Government of India (IN)
Industry, innovation and infrastructure
Openalex Percentile: Top 20%
Bauxite Residue and Utilization
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