Stage-Aware Multi-Task Learning with Causal Degradation-Prior Fusion for Remaining Useful Life Prediction

Remaining useful life (RUL) prediction of wind-turbine bearings is challenged by nonstationary wind loads, multistage degradation, substantial lifetime dispersion, and strict deployment constraints. Conventional single-task regressors apply a unified feature-to-RUL mapping over the entire life cycle and therefore struggle to characterize stage transitions and bearing-specific degradation progress. To address these issues, this paper proposes a stage-aware multi-task RUL prediction method with causal degradation-prior fusion and collaborative distillation. During training, a high-capacity reference representation path transfers inter-sample relational structures and task-level degradation knowledge to a compact feature encoding path, while only the compact path is retained for inference. Based on the compact representation, a multi-task module jointly performs four-stage classification, stage-conditioned RUL regression, and continuous remaining-life estimation; predicted stage probabilities softly fuse the stage-conditioned outputs. A causal prior-fusion module further integrates a bearing-specific healthy-state anchor, causally identified first prediction time, cumulative damage, and the stage-aware prediction to adapt the RUL trajectory to individual degradation processes. Experiments on the IEEE PHM 2012 and XJTU-SY datasets demonstrate that the proposed method provides accurate and robust RUL prediction across different bearing degradation processes. Moreover, the compact inference path maintains efficient implementation, supporting its potential use in practical wind-turbine condition-monitoring applications.

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Publication Details

Journal
Machines
Published
2026-09-09
DOI
https://doi.org/10.3390/machines14091030
Primary Topic
Machine Fault Diagnosis Techniques
Type
article
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article

Stage-Aware Multi-Task Learning with Causal Degradation-Prior Fusion for Remaining Useful Life Prediction

Zhixiang Dai, Qin Bie, Lei Song, Chuanhao Zheng et al.
Machines
Machine Fault Diagnosis Techniques
article

Stage-Aware Multi-Task Learning with Causal Degradation-Prior Fusion for Remaining Useful Life Prediction

Zhixiang Dai, Qin Bie, Lei Song, Chuanhao Zheng, Shengkai Zhao, Jinjie Zhang, Jiachen Liu, Feng Wang
article en

Abstract

Remaining useful life (RUL) prediction of wind-turbine bearings is challenged by nonstationary wind loads, multistage degradation, substantial lifetime dispersion, and strict deployment constraints. Conventional single-task regressors apply a unified feature-to-RUL mapping over the entire life cycle and therefore struggle to characterize stage transitions and bearing-specific degradation progress. To address these issues, this paper proposes a stage-aware multi-task RUL prediction method with causal degradation-prior fusion and collaborative distillation. During training, a high-capacity reference representation path transfers inter-sample relational structures and task-level degradation knowledge to a compact feature encoding path, while only the compact path is retained for inference. Based on the compact representation, a multi-task module jointly performs four-stage classification, stage-conditioned RUL regression, and continuous remaining-life estimation; predicted stage probabilities softly fuse the stage-conditioned outputs. A causal prior-fusion module further integrates a bearing-specific healthy-state anchor, causally identified first prediction time, cumulative damage, and the stage-aware prediction to adapt the RUL trajectory to individual degradation processes. Experiments on the IEEE PHM 2012 and XJTU-SY datasets demonstrate that the proposed method provides accurate and robust RUL prediction across different bearing degradation processes. Moreover, the compact inference path maintains efficient implementation, supporting its potential use in practical wind-turbine condition-monitoring applications.

MachinesVol. 14(9)
Southwest Petroleum University (CN), Beijing University of Chemical Technology (CN)
Responsible consumption and production
Openalex Percentile: Top 14%
Machine Fault Diagnosis Techniques
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Stage-Aware Multi-Task Learning with Causal Degradation-Prior Fusion for Remaining Useful Life Prediction — Zhixiang Dai, Qin Bie, et al. · Machines (2026) | TGRS Research Map | TGRS