Volatile Organic Compound Emissions and Human Odor Perception of Dental 3D-Printing Photopolymer Resins

The increasing use of photopolymer resins in dental three-dimensional (3D) printing has raised concerns regarding occupational exposure to volatile organic compounds (VOCs). This study aimed to characterize and compare formaldehyde (HCHO) and total volatile organic compound (TVOC) emission profiles of five commercially available dental 3D-printing resins and to explore their relationship with subjective odor perception. Subjective odor perception was assessed during routine educational laboratory activities using a numerical rating scale (0–10). Time-resolved HCHO and TVOC measurements were subsequently performed under standardized chamber conditions using a portable air-quality monitor, with three consecutive 10 min measurement cycles conducted for each resin using the same standardized 200 mL sample. Two participants reporting upper respiratory tract infection symptoms were excluded, resulting in a final sensory sample of 50 participants. Perceived odor intensity differed significantly among the tested resins (Friedman test, χ2(4) = 55.54, p < 0.001; Kendall’s W = 0.278). A positive resin-level association was observed between mean odor intensity and TVOC concentration at the 10 min endpoint of the first post-agitation measurement cycle (Spearman’s ρ = 0.70); however, this relationship was not statistically significant in the exact two-sided permutation analysis (p = 0.233) and was considered exploratory. HCHO–odor correlation analysis was not performed because HCHO concentrations for three of the five resins exceeded the upper measurement range of the instrument. Notably, a plant-based resin exhibited relatively high odor intensity despite comparatively low TVOC emissions, suggesting that total emission magnitude alone may not fully explain odor perception. The tested dental photopolymer resins exhibited distinct material-dependent emission and odor-perception characteristics. Odor perception should therefore be considered complementary to, rather than a substitute for, instrumental emission characterization. Integrating sensory assessment with instrumental emission measurements may support a more comprehensive evaluation of dental photopolymer resins and inform future occupational-safety studies.