DustVeil: Label-Free Real-Time Detection of Airborne Coal-Mine Dust in Camera Streams via Physically-Grounded Multi-Cue Fusion and Knowledge Distillation

Airborne dust plumes are difficult to localize in underground mine-face video because the scene is dark, illumination moves with machinery, and dust is confused with lamp bloom, reflective steel, and water-spray aerosol. We present DustVeil, a label-free two-stage system for image-space plume localization. Its software teacher combines background-referenced veiling (C1), local texture decay (C2), and absolute dark-channel response (C3) with a probabilistic soft-OR, then applies glare and chroma gates. The teacher returns a dimensionless response map in [0, 1], a binary plume mask and the corresponding image-area ratio; it does not estimate dust concentration, particle-size distribution, respirable exposure, or hazard categories. Teacher outputs from 342 frames in 114 clips/24 sessions supervise a 0.47 M parameter TinyU-Net. Evaluation uses a 144-image synthetic calibration set and a 72-frame real test set drawn from 72 clips in 18 sessions, with all roles separated at clip and session levels. Thresholds are selected only on synthetic masks and frozen before real scoring. After replacing per-image score normalization with fixed baseline-normal calibration and using reference implementations of the anomaly methods, DustVeil obtains IoU/F1 of 0.366/0.500 and the lowest clean-frame false-positive area (3.7% versus 13.9–59.9%). A separate water-spray set quantifies visual specificity. TinyU-Net runs at 610 FPS for network-only inference and 233 FPS aggregate in the measured six-stream decode-to-mask pipeline; optical flow is excluded from these figures. The validated scope is six fixed visible-light RGB cameras with camera-specific unlabelled calibration at one site, rather than concentration monitoring or camera-disjoint deployment.