Evaluation of Fracture Resistance in CAD-CAM Additively Manufactured Occlusal Veneers

Three-dimensional (3D) printing technology has become more and more popular in restorative dentistry; however, information regarding the mechanical properties of 3D-printed restorative materials remains limited. The aim of this study was to evaluate the behavior under compressive loading until fracture of occlusal veneers fabricated from two types of 3D-printed resin composites, Saremco Print Crowntec A2 and Voco V-Print C&B Temp A2, intended for permanent and temporary clinical restorations, respectively. The study design involved scanning a first upper premolar typodont tooth, previously prepared to receive an occlusal veneer restoration, followed by the computer-aided design of the occlusal veneers and resin dies and 3D printing, resulting in 20 samples. The cemented restorations were subjected to mechanical testing using a fracture-resistance test at a speed of 5 mm/min, applied until failure. The recorded failure forces ranged between 571 and 970 Newton (N), values that are comparable to physiological masticatory forces. The absorbed energy was calculated as the area under the force–displacement curve using the trapezoidal integration method. The mean energy at failure was 0.301 Joule (J) (Voco) and 0.244 Joule (J) (Saremco), with Voco demonstrating greater toughness. In terms of fracture pattern classification, the 3D-printed resin with a lower filler content presented a more catastrophic failure mode compared with the material with a higher filler content. Fractographic analysis revealed characteristic fracture patterns and failure-specific features. Higher predictability and greater fracture strength were observed for the low-filled material, as indicated by the Weibull analysis.