Integrated Vibration Suppression for Industrial Manipulators via Disturbance Observer and Partial Eigenstructure Assignment

Residual vibration of industrial manipulators can limit positioning efficiency and dynamic accuracy during high-speed motion. This study develops an integrated vibration-suppression framework for a rigid-link manipulator with flexible-joint dynamics. A controller-oriented rigid–flexible model with lumped disturbances is established, and a disturbance observer (DOB) is employed as the inner-loop compensation layer under a small-gain robustness constraint. On the compensated nominal model, partial eigenstructure assignment (PESA) selectively increases the damping of the retained flexible modes while preserving the rigid-body eigenstructure associated with trajectory tracking. A pose-dependent gain-scheduling mechanism further updates the PESA feedback gain to accommodate configuration-dependent modal-frequency variation. Numerical comparisons with conventional PID, standalone DOB, and standalone PESA demonstrate improved residual-vibration attenuation and settling behavior. Hardware tests on an Aubo i5 manipulator, with 16-channel responses directly acquired under the respective control configurations, further show an approximately 80% reduction in the representative low-frequency vibration amplitude relative to the PID baseline under the considered operating condition.