Beyond Planar Graphene: Roughness‐Conforming Microlaminates Enable Superior Heat Removal

ABSTRACT The escalating cooling demands of high‐heat‐flux electronic systems require materials that deliver efficient heat spreading, phase‐change enhancement, and scalable manufacturability—capabilities rarely found simultaneously on a single platform. Here, we introduce a microlaminate strategy that translates graphene's intrinsically two‐dimensional phonon transport into three‐dimensional heat removal from localized hot spots, without relying on volumetric composites or geometry‐dominated architectures. As a representative implementation, we demonstrate graphene‐based microlaminates integrated with laser‐microstructured copper, where the metal serves as a technologically relevant model substrate rather than a fundamental constraint. The interface‐engineered microlaminates preserve graphene's ultrahigh in‐plane thermal conductance, while enabling efficient coupling to macroscopic heat‐rejection pathways. Experiments and supporting analyses reveal exceptional performance across multiple thermal‐management regimes: (a) ∼20% reduction in hotspot temperature under single‐phase liquid cooling at heat fluxes approaching ∼150 W cm −2 , (b) ∼15% enhancement in heat‐transfer coefficient during dropwise condensation, and (c) record in‐plane effective thermal conductivity of ∼1.5 × 10 4 W m −1 K −1 in vapor‐chamber heat spreaders – among the highest reported for thermal‐management devices to date. While copper is employed here as a model system, the microlaminate framework is material‐agnostic and readily extendable to other thermally conductive substrates, establishing a general pathway for integrating planar nanomaterials into three‐dimensional thermal platforms.

Authors

Institutions

Publication Details

Journal
Advanced Functional Materials
Published
2026-09-04
DOI
https://doi.org/10.1002/adfm.77908
Primary Topic
Thermal properties of materials
Type
article
Field-Weighted Citation Impact
0.00

Funders

Controls
|||
ALL TIME
JAN
FEB
MAR
APR
MAY
JUN
JUL
AUG
SEP
OCT
article

Beyond Planar Graphene: Roughness‐Conforming Microlaminates Enable Superior Heat Removal

Constantine M. Megaridis, Sreya Sarkar, Arani Mukhopadhyay, Anish Pal et al.
Advanced Functional Materials
Thermal properties of materials
article

Beyond Planar Graphene: Roughness‐Conforming Microlaminates Enable Superior Heat Removal

Constantine M. Megaridis, Sreya Sarkar, Arani Mukhopadhyay, Anish Pal, Vikas Berry, Roshan Y. Nemade, Sungjoon Kim
article en

Abstract

ABSTRACT The escalating cooling demands of high‐heat‐flux electronic systems require materials that deliver efficient heat spreading, phase‐change enhancement, and scalable manufacturability—capabilities rarely found simultaneously on a single platform. Here, we introduce a microlaminate strategy that translates graphene's intrinsically two‐dimensional phonon transport into three‐dimensional heat removal from localized hot spots, without relying on volumetric composites or geometry‐dominated architectures. As a representative implementation, we demonstrate graphene‐based microlaminates integrated with laser‐microstructured copper, where the metal serves as a technologically relevant model substrate rather than a fundamental constraint. The interface‐engineered microlaminates preserve graphene's ultrahigh in‐plane thermal conductance, while enabling efficient coupling to macroscopic heat‐rejection pathways. Experiments and supporting analyses reveal exceptional performance across multiple thermal‐management regimes: (a) ∼20% reduction in hotspot temperature under single‐phase liquid cooling at heat fluxes approaching ∼150 W cm −2 , (b) ∼15% enhancement in heat‐transfer coefficient during dropwise condensation, and (c) record in‐plane effective thermal conductivity of ∼1.5 × 10 4 W m −1 K −1 in vapor‐chamber heat spreaders – among the highest reported for thermal‐management devices to date. While copper is employed here as a model system, the microlaminate framework is material‐agnostic and readily extendable to other thermally conductive substrates, establishing a general pathway for integrating planar nanomaterials into three‐dimensional thermal platforms.

Advanced Functional Materials
Argonne National Laboratory (US), University of Illinois Chicago (US), University of Chicago (US)
Office of Naval Research
Openalex Percentile: Top 24%
Thermal properties of materials
AI Navigator

Ask Laika to Summarize, Analyze, and Connect papers live on the map.

Summarize Papers & Methodologies

Extract key findings, datasets, and comparative methods across publications.

Benchmark Rankings & Visual Analytics

Rank top research institutions, authors, funders, topics, and journals by Field-Weighted Citation Impact (FWCI) and paper volume with instant charts.

Connect Distant Disciplines

Bridge topological clusters on the map to find hidden collaborative intersections.