Electrostatic Control of Electrospun Fiber Deposition

Electrospinning is a versatile technique for producing membranes composed of submicrometric fibers and possessing high porosity and a large surface-to-volume ratio. These properties make electrospun fiber mats attractive for many applications including filtration, biomedical materials, and sensing. While conventional set-ups readily generate randomly oriented nonwovens, many applications require precise control over fiber organization. Such control can be achieved by manipulating the charged jet and the residual charges retained by deposited fibers, both governed by the electric field that is intrinsic to the electrospinning process. This review examines strategies for electrostatic control of electrospun fiber mat morphology, organized around two principal mechanisms: control of the charged jet in-flight and control of the landing jet. Auxiliary electrode-assisted electrospinning, which aims to suppress or redirect the whipping instabilities, as well as gap-separated and structured collectors that exploit electrostatic template effects, are discussed. Particular attention is given to the underlying mechanisms. Collectively, these methods illustrate how tailoring the electric field allows for the production of membranes with complex, application-specific fiber morphologies.