Physics-Informed Multi-Fidelity Graph Learning for Sequence-Aware Residual Bolt Preload Prediction in Hyperelastic-Sealed Flanges

Sequential tightening redistributes load among bolts and produces a residual preload field that depends on the complete operation history. This study presents a physics-informed graph-learning framework for a 60-bolt circular flange. The model receives initial preloads and tightening order and predicts the residual preload field on a complete causal directed graph. All 1770 admissible later-to-earlier edges are retained. Among them, 240 local edges carry non-zero Elastic Interaction Coefficient Method (EICM) attributes, while 1530 distant edges remain available to learned message passing. The multi-fidelity dataset combines online EICM responses, prescribed nonlinear-discrepancy labels, and repeated ultrasonic preload measurements. On the augmented development split, TransformerConv-L3 achieved an MAE of 138.3 N, an RMSE of 170.9 N, an NLL of 8.839, and 93.9% coverage for the nominal 95% prediction interval. Its RMSE was 56.9% lower than that of the strongest recurrent baseline evaluated under the same protocol. These results demonstrate the value of combining causal topology with mechanics-informed edge attributes for residual preload prediction.

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Publication Details

Journal
Sensors
Published
2026-08-31
DOI
https://doi.org/10.3390/s26175534
Primary Topic
Structural Health Monitoring Techniques
Type
article
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article

Physics-Informed Multi-Fidelity Graph Learning for Sequence-Aware Residual Bolt Preload Prediction in Hyperelastic-Sealed Flanges

Junyi Wang, Yongmeng Liu, Jiubin Tan, Jiacheng Zhong
Sensors
Structural Health Monitoring Techniques
article

Physics-Informed Multi-Fidelity Graph Learning for Sequence-Aware Residual Bolt Preload Prediction in Hyperelastic-Sealed Flanges

Junyi Wang, Yongmeng Liu, Jiubin Tan, Jiacheng Zhong
article en

Abstract

Sequential tightening redistributes load among bolts and produces a residual preload field that depends on the complete operation history. This study presents a physics-informed graph-learning framework for a 60-bolt circular flange. The model receives initial preloads and tightening order and predicts the residual preload field on a complete causal directed graph. All 1770 admissible later-to-earlier edges are retained. Among them, 240 local edges carry non-zero Elastic Interaction Coefficient Method (EICM) attributes, while 1530 distant edges remain available to learned message passing. The multi-fidelity dataset combines online EICM responses, prescribed nonlinear-discrepancy labels, and repeated ultrasonic preload measurements. On the augmented development split, TransformerConv-L3 achieved an MAE of 138.3 N, an RMSE of 170.9 N, an NLL of 8.839, and 93.9% coverage for the nominal 95% prediction interval. Its RMSE was 56.9% lower than that of the strongest recurrent baseline evaluated under the same protocol. These results demonstrate the value of combining causal topology with mechanics-informed edge attributes for residual preload prediction.

SensorsVol. 26(17)
Shenyang Institute of Automation (CN), Chinese Academy of Sciences (CN), Harbin Institute of Technology (CN), Chinese Academy of Medical Sciences Dermatology Hospital (CN)
Openalex Percentile: Top 16%
Structural Health Monitoring Techniques
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Physics-Informed Multi-Fidelity Graph Learning for Sequence-Aware Residual Bolt Preload Prediction in Hyperelastic-Sealed Flanges — Junyi Wang, Yongmeng Liu, et al. · Sensors (2026) | TGRS Research Map | TGRS