The use of hydrogen in the steel industry

The major source of energy in the steel-making process is coal/coke and in use the furnaces emit a substantial quantity of CO 2 . Replacing part of this carbon source with hydrogen is examined here with the hydrogen being made from a variety of sources. For a 2 million Te/yr crude steel production site it is estimated that the carbon dioxide emissions from blast furnaces will fall from 4.0 to 2.8 million Te/yr if hydrogen is employed. Coal/oil combinations in support of the hydrogen will improve matters further. In the UK, it is proposed currently to close the blast furnaces as a steel making route and use electric arc furnaces only. A variety of steel scraps are proposed for recycling. This will be part of the country’s decarbonisation activities. In this event, the UK will produce approx. 0.5 million Te/yr CO 2 e for a 2 million Te/yr base, but the attending fiscal costs are high. This paper presents the basic parameters together with the necessary hydrogen needed as a partial fuel substitute to make steel, thus helping to identify potential means for carbon oxides elimination. Several energy metrics are introduced including those arising from using renewables to make the hydrogen. Later further programmes are presented using arc furnaces totally with renewables. Some problems in the use of total renewables are stated.

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Publication Details

Journal
Proceedings of the Institution of Mechanical Engineers Part B Journal of Engineering Manufacture
Published
2026-08-25
DOI
https://doi.org/10.1177/09544054261450019
Primary Topic
Iron and Steelmaking Processes
Type
article
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article

The use of hydrogen in the steel industry

Stephen A. Lloyd
Proceedings of the Institution of Mechanical Engineers Part B Journal of Engineering Manufacture
Iron and Steelmaking Processes
article

The use of hydrogen in the steel industry

Stephen A. Lloyd
article en

Abstract

The major source of energy in the steel-making process is coal/coke and in use the furnaces emit a substantial quantity of CO 2 . Replacing part of this carbon source with hydrogen is examined here with the hydrogen being made from a variety of sources. For a 2 million Te/yr crude steel production site it is estimated that the carbon dioxide emissions from blast furnaces will fall from 4.0 to 2.8 million Te/yr if hydrogen is employed. Coal/oil combinations in support of the hydrogen will improve matters further. In the UK, it is proposed currently to close the blast furnaces as a steel making route and use electric arc furnaces only. A variety of steel scraps are proposed for recycling. This will be part of the country’s decarbonisation activities. In this event, the UK will produce approx. 0.5 million Te/yr CO 2 e for a 2 million Te/yr base, but the attending fiscal costs are high. This paper presents the basic parameters together with the necessary hydrogen needed as a partial fuel substitute to make steel, thus helping to identify potential means for carbon oxides elimination. Several energy metrics are introduced including those arising from using renewables to make the hydrogen. Later further programmes are presented using arc furnaces totally with renewables. Some problems in the use of total renewables are stated.

Proceedings of the Institution of Mechanical Engineers Part B Journal of Engineering Manufacture
Energy Institute (GB), UK Energy Research Centre (GB), Institution of Mechanical Engineers (GB), Royal National Institute of Blind (GB)
Openalex Percentile: Top 18%
Iron and Steelmaking Processes
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The use of hydrogen in the steel industry — Stephen A. Lloyd · Proceedings of the Institution of Mechanical Engineers Part B Journal of Engineering Manufacture (2026) | TGRS Research Map | TGRS