Quaternary Ammonium Salt-Functionalized PA6-Based Elastomer as an Efficient Antistatic Additive for Polypropylene

Polymeric antistatic additives offer improved resistance to migration compared with low-molecular-weight agents, but high loadings are generally required to establish effective charge-dissipation pathways in nonpolar polypropylene (PP). Herein, a series of quaternary ammonium salt-functionalized polyamide 6/polyethylene glycol elastomers (QASPA6PEG) was synthesized by melt copolymerization and used as multifunctional antistatic additives for PP. Increasing the nominal QAS content decreased the surface resistivity of the elastomers from 3.24 × 109 Ω to 9.71 × 108 Ω. The elastomers were subsequently melt-blended with PP at loadings of 10–20 wt% using maleic-anhydride-grafted polypropylene as a compatibilizer. The surface resistivity of the blends decreased with increasing QAS content and elastomer loading, consistent with the formation of increasingly interconnected ion-conducting domains. The blend containing 20 wt% 0.4QASPA6PEG exhibited surface resistivities of 3.64 × 1011 Ω and 4.69 × 1010 Ω on days 0 and 60, respectively. Its saturated water absorption reached 4.38%, compared with 0.27% for neat PP, supporting a moisture-assisted ionic conduction mechanism. The measured bromine content remained nearly unchanged after 60 days of storage, indicating limited loss of the QAS-containing component. In addition to improving charge dissipation, QASPA6PEG enhanced the ductility and impact resistance of PP. At a loading of 20 wt%, 0.4QASPA6PEG increased the elongation at break from 358 ± 23% to 690 ± 81% and the notched impact strength from 3.16 ± 0.37 to 4.93 ± 0.45 kJm−2. These results demonstrate that covalently introducing ionic structures into PA6/PEG elastomers is an effective strategy for coupling antistatic modification with toughening in PP.