Explainable Artificial Intelligence in Rotating Machinery Fault Diagnosis: A Comprehensive Review and Emerging Trends

Rotating machinery is essential to energy, aerospace, manufacturing, and other safety-critical industries. Although deep-learning-based fault diagnosis has achieved high accuracy, its black-box nature limits trust, verification, and industrial deployment. This review examines explainable artificial intelligence for rotating machinery fault diagnosis and classifies existing methods into ante hoc and post hoc approaches according to their integration with model architectures. Their physical interpretability, applicable fault scenarios, explanation quality, computational overhead, robustness, and edge-deployment potential are critically compared. Quantitative criteria, including fidelity, stability, robustness, localization, and physical consistency are discussed to support objective evaluation of explanations. The review further highlights the gap between laboratory validation and industrial operation, particularly under sensor degradation, electromagnetic interference, variable working conditions, limited computing resources, and scarce fault data. It also discusses how model-relative explanations can be mapped to calibrated vibration quantities, fault-characteristic frequencies, industrial diagnostic standards, and actionable maintenance decisions. The distinction between correlation-based attribution and causal root-cause analysis is clarified, together with the role of digital twins and human-in-the-loop decision support. Finally, future research priorities are identified in standardized benchmarking, robust lightweight models, causal reasoning, and human-centered industrial deployment.

Authors

Institutions

Publication Details

Journal
Sensors
Published
2026-08-25
DOI
https://doi.org/10.3390/s26175379
Primary Topic
Machine Fault Diagnosis Techniques
Type
article
Field-Weighted Citation Impact
0.00

Funders

Controls
|||
ALL TIME
JAN
FEB
MAR
APR
MAY
JUN
JUL
AUG
SEP
OCT
article

Explainable Artificial Intelligence in Rotating Machinery Fault Diagnosis: A Comprehensive Review and Emerging Trends

Shengnan Tang, Jiaming Wang, Leiqi Zheng, Zengyu Ren
Sensors
Machine Fault Diagnosis Techniques
article

Explainable Artificial Intelligence in Rotating Machinery Fault Diagnosis: A Comprehensive Review and Emerging Trends

Shengnan Tang, Jiaming Wang, Leiqi Zheng, Zengyu Ren
article en

Abstract

Rotating machinery is essential to energy, aerospace, manufacturing, and other safety-critical industries. Although deep-learning-based fault diagnosis has achieved high accuracy, its black-box nature limits trust, verification, and industrial deployment. This review examines explainable artificial intelligence for rotating machinery fault diagnosis and classifies existing methods into ante hoc and post hoc approaches according to their integration with model architectures. Their physical interpretability, applicable fault scenarios, explanation quality, computational overhead, robustness, and edge-deployment potential are critically compared. Quantitative criteria, including fidelity, stability, robustness, localization, and physical consistency are discussed to support objective evaluation of explanations. The review further highlights the gap between laboratory validation and industrial operation, particularly under sensor degradation, electromagnetic interference, variable working conditions, limited computing resources, and scarce fault data. It also discusses how model-relative explanations can be mapped to calibrated vibration quantities, fault-characteristic frequencies, industrial diagnostic standards, and actionable maintenance decisions. The distinction between correlation-based attribution and causal root-cause analysis is clarified, together with the role of digital twins and human-in-the-loop decision support. Finally, future research priorities are identified in standardized benchmarking, robust lightweight models, causal reasoning, and human-centered industrial deployment.

SensorsVol. 26(17)
Jiangsu University (CN), Chongqing University (CN)
National Natural Science Foundation of China
Industry, innovation and infrastructure
Openalex Percentile: Top 14%
Machine Fault Diagnosis Techniques
AI Navigator

Ask Laika to Summarize, Analyze, and Connect papers live on the map.

Summarize Papers & Methodologies

Extract key findings, datasets, and comparative methods across publications.

Benchmark Rankings & Visual Analytics

Rank top research institutions, authors, funders, topics, and journals by Field-Weighted Citation Impact (FWCI) and paper volume with instant charts.

Connect Distant Disciplines

Bridge topological clusters on the map to find hidden collaborative intersections.

Explainable Artificial Intelligence in Rotating Machinery Fault Diagnosis: A Comprehensive Review and Emerging Trends — Shengnan Tang, Jiaming Wang, et al. · Sensors (2026) | TGRS Research Map | TGRS