Enhancement of mechanical characterization and properties on TIG welded dissimilar Al–Mg alloys using ER5356 and scandium composites

The TIG welding was conducted on AA5052-H32 and AA5083-H111 with specified parameters current, gas flow rate and filler rods (ER5356 and scandium). In this investigation, novel filler rods were fabricated by the scandium particles (0.25 and 0.50%) and ER5356 filler base material. Some defects were identified joints made by ER5356 filler rods without using of scandium. The mechanical properties were enhanced with joints were made by ER5356 and scandium composite (0.50%) filler rods along the current at 195 A and gas flow rate at 11 L/min. The microstructure of fusion zone composed of intermetallic phase Mg2Si with fine grain refinement. The fracture surfaces of tensile exhibits fine dimple and their ductile fracture mode was attained through the fractography investigation.

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Publication Details

Journal
Welding International
Published
2026-08-25
DOI
https://doi.org/10.1080/09507116.2026.2722122
Primary Topic
Advanced Welding Techniques Analysis
Type
article
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article

Enhancement of mechanical characterization and properties on TIG welded dissimilar Al–Mg alloys using ER5356 and scandium composites

R. Ashok Raj, C Senthilkumar, D. Antony Prabu, V. Sivaraman et al.
Welding International
Advanced Welding Techniques Analysis
article

Enhancement of mechanical characterization and properties on TIG welded dissimilar Al–Mg alloys using ER5356 and scandium composites

R. Ashok Raj, C Senthilkumar, D. Antony Prabu, V. Sivaraman, V. R. Rajan, C. Chanakyan, D. Moses Raja Cecil, S. Suresh Kumar, T. Mohandas
article en

Abstract

The TIG welding was conducted on AA5052-H32 and AA5083-H111 with specified parameters current, gas flow rate and filler rods (ER5356 and scandium). In this investigation, novel filler rods were fabricated by the scandium particles (0.25 and 0.50%) and ER5356 filler base material. Some defects were identified joints made by ER5356 filler rods without using of scandium. The mechanical properties were enhanced with joints were made by ER5356 and scandium composite (0.50%) filler rods along the current at 195 A and gas flow rate at 11 L/min. The microstructure of fusion zone composed of intermetallic phase Mg2Si with fine grain refinement. The fracture surfaces of tensile exhibits fine dimple and their ductile fracture mode was attained through the fractography investigation.

Welding International
Jamestown Community College (US), Central Institute of Technology (AU), Shree O.H. Nazar Ayurved College Shree Swami Atmanand Saraswati Ayurved Hospital (IN), Institute of Engineering (NP), JSS Science and Technology University (IN), Loyola Medicine (US), Visvesvaraya Technological University (IN)
Openalex Percentile: Top 19%
Advanced Welding Techniques Analysis
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