A Mortise and Tenon Structure Triggered by Anisaldehyde‐Based Additive Unlocking a New Path to Multifunctional Flame Retardant Epoxy Resins

6,6'-((pentane-1,5-diylbis(azanediyl))bis((4-ethoxyphenyl)methylene))bis(dibenzo[c,e][1,2]oxaphosphinine 6-oxide) (PDP) was synthesized by a simple one-pot method using biomass anisaldehyde, 1,5-pentanediamine and 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) as raw materials. A multifunctional epoxy resin was synthesized by adding PDP into pure epoxy resin. The designed mortise and tenon structure endowed the epoxy thermosets with superior mechanical properties. When the PDP addition was 5% (5-PDP/EP), the tensile strength, flexural strength, and impact strength of 5-PDP/EP were simultaneously improved by 13.1%, 57.7%, and 105.4%, respectively, at a low PDP addition content. Compared to pure epoxy thermoset, 5-PDP/EP also exhibited excellent flame retardancy, achieving a vertical burning (UL-94) V-0 rating, a limiting oxygen index (LOI) value of 35.7%, and reductions in peak heat release rate (PHRR) and peak smoke production rate (PSPR) of 58.9% and 44.0%, respectively. Meanwhile, because the amorphous area of epoxy thermoset increased, 5-PDP/EP showed a high transparency with the visible light transmittance as high as 92%. Moreover, the hydrophobicity and dielectric properties of PDP/EP were improved due to the unique structure of PDP and its interaction with epoxy resin matrix. Achieving simultaneous enhancements in flame retardancy, mechanical toughness, optical transparency, and dielectric performance, this study presents a paradigm for designing next-generation sustainable epoxy resins with synergistic multifunctionality.

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Small
Published
2026-08-25
DOI
https://doi.org/10.1002/smll.75426
Primary Topic
Flame retardant materials and properties
Type
article
Field-Weighted Citation Impact
0.00

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article

A Mortise and Tenon Structure Triggered by Anisaldehyde‐Based Additive Unlocking a New Path to Multifunctional Flame Retardant Epoxy Resins

Zichen Zhou, Maoyong Zhi, Xinhua Zhu, Haihui Zhao et al.
Small
Flame retardant materials and properties
article

A Mortise and Tenon Structure Triggered by Anisaldehyde‐Based Additive Unlocking a New Path to Multifunctional Flame Retardant Epoxy Resins

Zichen Zhou, Maoyong Zhi, Xinhua Zhu, Haihui Zhao, Quanyi Liu, Xiru Liu, Shun Guo, Wenjie Yang
article en

Abstract

6,6'-((pentane-1,5-diylbis(azanediyl))bis((4-ethoxyphenyl)methylene))bis(dibenzo[c,e][1,2]oxaphosphinine 6-oxide) (PDP) was synthesized by a simple one-pot method using biomass anisaldehyde, 1,5-pentanediamine and 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) as raw materials. A multifunctional epoxy resin was synthesized by adding PDP into pure epoxy resin. The designed mortise and tenon structure endowed the epoxy thermosets with superior mechanical properties. When the PDP addition was 5% (5-PDP/EP), the tensile strength, flexural strength, and impact strength of 5-PDP/EP were simultaneously improved by 13.1%, 57.7%, and 105.4%, respectively, at a low PDP addition content. Compared to pure epoxy thermoset, 5-PDP/EP also exhibited excellent flame retardancy, achieving a vertical burning (UL-94) V-0 rating, a limiting oxygen index (LOI) value of 35.7%, and reductions in peak heat release rate (PHRR) and peak smoke production rate (PSPR) of 58.9% and 44.0%, respectively. Meanwhile, because the amorphous area of epoxy thermoset increased, 5-PDP/EP showed a high transparency with the visible light transmittance as high as 92%. Moreover, the hydrophobicity and dielectric properties of PDP/EP were improved due to the unique structure of PDP and its interaction with epoxy resin matrix. Achieving simultaneous enhancements in flame retardancy, mechanical toughness, optical transparency, and dielectric performance, this study presents a paradigm for designing next-generation sustainable epoxy resins with synergistic multifunctionality.

Small
Civil Aviation Flight University of China (CN)
Natural Science Foundation of Sichuan Province, Fundamental Research Funds for the Central Universities
Responsible consumption and production
Openalex Percentile: Top 21%
Flame retardant materials and properties
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A Mortise and Tenon Structure Triggered by Anisaldehyde‐Based Additive Unlocking a New Path to Multifunctional Flame Retardant Epoxy Resins — Zichen Zhou, Maoyong Zhi, et al. · Small (2026) | TGRS Research Map | TGRS