Rapid fabrication of stretchable, ultratough, and rigid polymer materials

Polymer materials hold great promise for various applications but face trade-offs among stiffness, toughness, stretchability, and scalable fabrication. Here, we report a strategy that integrates dense side-chain hydrogen-bonding motifs capable of conformational transitions into a highly entangled flexible polymer network through photocuring copolymerization of acrylamide-based and hydroxyl-terminated acrylate monomers, enabling the rapid fabrication of stiff, tough, and stretchable polymers. The densely cross-linked structure restricts chain mobility, while hierarchical hydrogen bonds with partially low rotational energy barriers reversibly dissociate under strain, allowing the extensibility of the entangled network and continuous energy dissipation. The resulting polymers exhibit high Young's modulus (515.0 ± 100.9 megapascals) and yield strength (57.8 ± 1.8 megapascals) while maintaining exceptional toughness (135.7 ± 10.7 megajoules per cubic meter) and fracture strain (400.1 ± 46.1%) and full strain recovery upon heating. These polymers can be fabricated into complex structures via three-dimensional printing and exhibit shape-memory, impact-resistant, and adhesive properties. This work establishes a generalizable strategy for designing high-performance polymer materials through simple photopolymerization.

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Publication Details

Journal
Science Advances
Published
2026-08-21
DOI
https://doi.org/10.1126/sciadv.aeh7273
Primary Topic
Advanced Materials and Mechanics
Type
article
Field-Weighted Citation Impact
0.00

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article

Rapid fabrication of stretchable, ultratough, and rigid polymer materials

Dongzhao Hao, Zhihui Qin, Tifeng Jiao, Xiaojiao Shi et al.
Science Advances
Advanced Materials and Mechanics
article

Rapid fabrication of stretchable, ultratough, and rigid polymer materials

Dongzhao Hao, Zhihui Qin, Tifeng Jiao, Xiaojiao Shi, Kai Guo, Junjie Li, Bo Wang, Yuxuan Qiao, Na Li, Ya Liang
article en

Abstract

Polymer materials hold great promise for various applications but face trade-offs among stiffness, toughness, stretchability, and scalable fabrication. Here, we report a strategy that integrates dense side-chain hydrogen-bonding motifs capable of conformational transitions into a highly entangled flexible polymer network through photocuring copolymerization of acrylamide-based and hydroxyl-terminated acrylate monomers, enabling the rapid fabrication of stiff, tough, and stretchable polymers. The densely cross-linked structure restricts chain mobility, while hierarchical hydrogen bonds with partially low rotational energy barriers reversibly dissociate under strain, allowing the extensibility of the entangled network and continuous energy dissipation. The resulting polymers exhibit high Young's modulus (515.0 ± 100.9 megapascals) and yield strength (57.8 ± 1.8 megapascals) while maintaining exceptional toughness (135.7 ± 10.7 megajoules per cubic meter) and fracture strain (400.1 ± 46.1%) and full strain recovery upon heating. These polymers can be fabricated into complex structures via three-dimensional printing and exhibit shape-memory, impact-resistant, and adhesive properties. This work establishes a generalizable strategy for designing high-performance polymer materials through simple photopolymerization.

Science AdvancesVol. 12(34)
Tianjin University (CN), Yanshan University (CN), Tianjin Synthetic Material Research Institute (China) (CN), State Key Laboratory of Metastable Materials Science and Technology
National Natural Science Foundation of China
Affordable and clean energy
Openalex Percentile: Top 18%
Advanced Materials and Mechanics
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