Recycling of End-of-Life Crystalline Silicon Photovoltaic Modules: A Comprehensive Review of Technologies, Challenges, and Prospects

As global photovoltaic (PV) installation capacity grows rapidly, the environmental pollution and resource waste from the large-scale end-of-life (EOL) wave have drawn increasing attention. Traditional disposal methods such as landfilling and incineration are no longer viable, making green recycling a logical path for the PV industry. This paper reviews recent progress in the disassembly and recycling of EOL crystalline silicon (c-Si) PV modules. It first describes the structural material composition of c-Si PV modules and summarizes global recycling policies and regulatory frameworks. It then analyzes the mechanisms and process parameters of major delamination technologies, including mechanical crushing, pyrolysis, thermal cutting, high-voltage pulse fragmentation, solvent-based approaches, and laser peeling. Methods for purifying silicon and recovering precious metals such as silver and copper are also covered. Finally, key challenges in the recycling field and future development trends are discussed, with the aim of supporting the advancement of c-Si PV recycling technologies and the sustainable development of related industrial chains.

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Publication Details

Journal
Molecules
Published
2026-08-21
DOI
https://doi.org/10.3390/molecules31162933
Primary Topic
Photovoltaic Systems and Sustainability
Type
article
Field-Weighted Citation Impact
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article

Recycling of End-of-Life Crystalline Silicon Photovoltaic Modules: A Comprehensive Review of Technologies, Challenges, and Prospects

Bing Bai, Yang Zhou, Huide Fu
Molecules
Photovoltaic Systems and Sustainability
article

Recycling of End-of-Life Crystalline Silicon Photovoltaic Modules: A Comprehensive Review of Technologies, Challenges, and Prospects

Bing Bai, Yang Zhou, Huide Fu
article en

Abstract

As global photovoltaic (PV) installation capacity grows rapidly, the environmental pollution and resource waste from the large-scale end-of-life (EOL) wave have drawn increasing attention. Traditional disposal methods such as landfilling and incineration are no longer viable, making green recycling a logical path for the PV industry. This paper reviews recent progress in the disassembly and recycling of EOL crystalline silicon (c-Si) PV modules. It first describes the structural material composition of c-Si PV modules and summarizes global recycling policies and regulatory frameworks. It then analyzes the mechanisms and process parameters of major delamination technologies, including mechanical crushing, pyrolysis, thermal cutting, high-voltage pulse fragmentation, solvent-based approaches, and laser peeling. Methods for purifying silicon and recovering precious metals such as silver and copper are also covered. Finally, key challenges in the recycling field and future development trends are discussed, with the aim of supporting the advancement of c-Si PV recycling technologies and the sustainable development of related industrial chains.

MoleculesVol. 31(16)
Shenzhen University (CN), Environmental Protection Engineering (Greece) (GR)
Industry, innovation and infrastructure
Openalex Percentile: Top 16%
Photovoltaic Systems and Sustainability
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