Molecular-Scale Regulation of Cement Hydration and Microstructure via Synergistic Aluminum Sulfate–Amide Interactions

High-performance alkali-free accelerators require a mechanistic understanding of interactions between inorganic accelerants and organic modifiers. Although aluminum sulfate (AS) promotes rapid ettringite (AFt) formation, uncontrolled crystallization leads to coarse microstructures and instability from AFt-to-AFm conversion. Here, a molecular-scale synergistic mechanism is identified in which an amide regulates AS-driven hydration. The amide controls nucleation and growth of AFt and C–S–H via chemisorption on C3A/C3S and complexation with Ca2+. Within the tested mixing proportions, the high-aluminum-sulfate and moderate-amide combination achieves the highest early strength (17.05 MPa at 1 day) via constructing an interlocked AFt/C–S–H skeleton, whereas excessive amide suppresses crystallization and low AS accelerates AFt-to-AFm conversion, reducing long-term performance. In-situ XRD, thermal analysis, and microscopy confirm a denser, more stable microstructure (27.37 MPa at 10 days) with minimal 28-day strength loss (17.38 MPa). Density functional theory shows an adsorption hierarchy of amide > AS species > H2O, explaining its dominant surface-modifying role. This study provides a framework for designing cement accelerators with balanced early strength and durability.

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Journal
Materials
Published
2026-08-20
DOI
https://doi.org/10.3390/ma19163538
Primary Topic
Concrete and Cement Materials Research
Type
article
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article

Molecular-Scale Regulation of Cement Hydration and Microstructure via Synergistic Aluminum Sulfate–Amide Interactions

Fei Gao, Qiangqiang Hu, Xuanliang Li, Peng Li et al.
Materials
Concrete and Cement Materials Research
article

Molecular-Scale Regulation of Cement Hydration and Microstructure via Synergistic Aluminum Sulfate–Amide Interactions

Fei Gao, Qiangqiang Hu, Xuanliang Li, Peng Li, Meng Li, Ke Shi, Hu Chen, Chuanjiu Zhang, Jie Chen
article en

Abstract

High-performance alkali-free accelerators require a mechanistic understanding of interactions between inorganic accelerants and organic modifiers. Although aluminum sulfate (AS) promotes rapid ettringite (AFt) formation, uncontrolled crystallization leads to coarse microstructures and instability from AFt-to-AFm conversion. Here, a molecular-scale synergistic mechanism is identified in which an amide regulates AS-driven hydration. The amide controls nucleation and growth of AFt and C–S–H via chemisorption on C3A/C3S and complexation with Ca2+. Within the tested mixing proportions, the high-aluminum-sulfate and moderate-amide combination achieves the highest early strength (17.05 MPa at 1 day) via constructing an interlocked AFt/C–S–H skeleton, whereas excessive amide suppresses crystallization and low AS accelerates AFt-to-AFm conversion, reducing long-term performance. In-situ XRD, thermal analysis, and microscopy confirm a denser, more stable microstructure (27.37 MPa at 10 days) with minimal 28-day strength loss (17.38 MPa). Density functional theory shows an adsorption hierarchy of amide > AS species > H2O, explaining its dominant surface-modifying role. This study provides a framework for designing cement accelerators with balanced early strength and durability.

MaterialsVol. 19(16)
Xi'an University of Science and Technology (CN), Chongqing University (CN), Shenhua Group (China) (CN), China Shenhua Energy (China) (CN)
Openalex Percentile: Top 15%
Concrete and Cement Materials Research
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